Basler Electric DGC-2020 User Manual

Instruction manual, Digital genset controller, Dgc-2020

INSTRUCTION MANUAL

FOR

DIGITAL GENSET CONTROLLER

DGC-2020

Publication: 9400200990

Revision: X

Oct-14

This manual is related to the following products:

DGC-2020 Installation DGC-2020 Troubleshooting

Table of contents

Document Outline

Cover Page
Introduction
Revision History
Detailed Firmware Release History
Contents
1 - General Information
- Description
- Hardware Versions
  - Identifying DGC-2020 Version
- Features
- Functions
- AEM-2020 (Analog Expansion Module)
- CEM-2020 (Contact Expansion Module)
- LSM-2020 (Load Share Module)
- Style Number
- Specifications
2 - Human-Machine Interface
- Introduction
- Front Panel
- Display Operation
- Rear Panel
3 - Functional Description
- Introduction
- DGC-2020 Function Blocks
- Modes of Operation
  - OFF
  - RUN
  - AUTO
- Breaker Management
- Dead Bus Breaker Close Arbitration
- Event Recording
4 - BESTCOMSPlus Software
- Introduction
- Installation
  - Installing BESTCOMSPlus®
- Activate the DGC-2020 Plugin for BESTCOMSPlus®
  - Connect a USB Cable
  - Start BESTCOMSPlus® and Activate DGC-2020 Plugin Automatically
  - Manual Activation of the DGC-2020 Plugin
- Communication
  - Modem (Optional)
  - Ethernet Communication
  - Establishing Communication
  - Advanced Properties
- Menu Bars
  - Upper Menu Bar (BESTCOMSPlus® Shell)
  - Lower Menu Bar (DGC-2020 Plugin)
- Settings Explorer
- DGC-2020 and System Parameters
- General Settings
  - Front Panel HMI
  - Style Number
  - Device Info
  - Device Security Setup
  - Clock Setup
- Communications
  - CANBus Setup
  - ECU Setup
  - Speed Setup
  - Voltage Regulator Setup
  - Modem Setup (Optional)
  - RS485 Setup (Optional)
- System Parameters
  - System Settings and Rated Data
  - Remote Module Setup
  - Crank Settings
  - Automatic Restart
  - Exercise Timer
  - Sensing Transformers
  - Relay Control
  - Auto Config Detection
- Programmable Inputs
  - Contact Inputs
  - Programmable Functions
  - Remote LSM Inputs
  - Remote Contact Inputs
  - Remote Analog Inputs
  - Remote RTD Inputs
  - Remote Thermocouple Inputs
- Programmable Outputs
  - Contact Outputs
  - Configurable Elements
  - Remote Contact Outputs
  - Remote Analog Outputs
- Configurable Protection
  - Configurable Protection Scale Factors
- Alarm Configuration
  - Horn Configuration
  - Pre-Alarms
  - Alarms
  - Sender Fail
- Generator Protection
  - Voltage Protection (27, 59, 47)
  - Frequency Protection (81O/U)
  - Reverse Power Protection (32R)
  - Loss of Excitation Protection (40Q)
  - Overcurrent Protection (51-1, 51-2, 51-3)
  - Loss of Mains Protection
- Breaker Management
  - Breaker Hardware
  - Mains Failure
  - Bus Condition Detection
  - Automatic Synchronizer (Optional)
- Bias Control Settings
  - AVR Bias Control Settings
  - Governor Bias Control Settings
- Multigen Management
  - AVR Output
  - Governor Output
  - Load Share Output
  - Demand Start/Stop
  - Generator Sequencing
  - Network Configuration
- Programmable Senders
- BESTlogic™Plus Programmable Logic
  - Logic Timers
- Settings File Management
- Upgrading Firmware in the DGC-2020 and Expansion Modules
  - Upgrading Firmware in Expansion Modules
  - Upgrading Firmware in the DGC-2020
- Metering Explorer
  - Engine
  - Generator
  - Power
  - Bias Control
  - Run Statistics
  - Status
  - Inputs
  - Logic Control Relays
  - Outputs
  - Configurable Protection
  - Alarms
  - Event Log
  - J1939 ECU
  - MTU
  - Summary
  - Control
  - Real Time Clock
  - Generator Network Status
  - Generator Sequencing
  - Mains Fail Transfer Status
  - Diagnostics
- BESTCOMSPlus® Updates
- Auto Export Metering
5 - BESTlogicPlus Programmable Logic
- Introduction
- Overview of BESTlogic™Plus
  - BESTlogic™Plus Composition
- Logic Schemes
- Programming BESTlogic™Plus
  - Pickup and Dropout Timers
- Offline Logic Simulator
- BESTlogic™Plus File Management
- BESTlogic™Plus Examples
6 - Installation
- General
- Hardware
- Mounting
- Connections
- Installation for CE Systems
- Installation in a Salt Fog Environment
7 - Setup
- Introduction
- DGC-2020 Initial Setup
  - Initial Setup Required to Operate Unit
  - Initial Setup (Optional)
- Setting Up DGC-2020 Programmable Inputs and Outputs
- Generator and Bus Breaker Control
  - Steps Required to Configure a DGC-2020 for Generator Breaker Control
- Synchronizer
  - Steps Required to Configure a DGC-2020 Automatic Synchronizer
- Setting up a DGC-2020 and LSM-2020 for a Load Sharing and kW Control Application
- Mains Fail Transfer
  - Steps Required to Configure a DGC-2020 for Mains Fail Transfer
8 - Maintenance and Troubleshooting
- Maintenance
  - Backup Battery for the Real Time Clock
- Troubleshooting
9 - LSM-2020
- General Information
- Features
- Specifications
- Functional Description
- BESTCOMSPlus® Software
  - LSM-2020 Plugin for BESTCOMSPlus®
- Installation
- Application
  - Interfacing an External Control Device with a DGC-2020 – LSM-2020 System
- Maintenance
10 - CEM-2020
- General Information
- Features
- Specifications
- Functional Description
- BESTCOMSPlus® Software
- Installation
  - Mounting
  - Connections
- Maintenance
11 - AEM-2020
- General Information
- Features
- Specifications
- Functional Description
- BESTCOMSPlus® Software
- Installation
  - Mounting
  - Connections
- Maintenance
A - Time Overcurrent Characteristic Curves
- Introduction
- Curve Specifications
- Time Overcurrent Characteristic Curve Graphs
  - Time Dial Setting Cross-Reference
    - Using Table A-3
B - Modbus Communication
- Introduction
  - General Overview
  - Intended Use of the Communications Protocol
- Detailed Description of DGC-2020 Modbus™ Protocol
- Detailed DGC-2020 Message Definition
  - Device Address
  - Function Code and Data Block
- Data Formats
- Mapping - DGC-2020 Parameters into Modicon Address Space
C - Tuning PID Settings
- Introduction
- Tuning Procedures
- Generic Gains for Multiple Machine Types
D - MTU Fault Codes
- Introduction
E - Exhaust Treatment
- Diesel Particulate Filter (DPF)
- Exhaust After Treatment Systems (EATS)
  - Pre-Alarms