Basler Electric DGC-2020HD User Manual

Instruction manual, For dgc-2020hd digital genset controller

INSTRUCTION MANUAL

FOR

DGC-2020HD

DIGITAL GENSET CONTROLLER

Publication: 9469300990

Revision: B

Mar-14

Table of contents

Document Outline

Cover
Preface
Contents
Introduction
- Features and Functions
- Style Number
- Optional Features and Capabilities
  - AEM-2020 (Analog Expansion Module)
  - CEM-2020 (Contact Expansion Module)
Specifications
- Operating Power
  - Power Consumption
- Battery Ride Through
- Current Sensing
  - Generator CTs
  - Available Programmable CTs
  - 1 Aac Current Sensing
  - 5 Aac Current Sensing
- Voltage Sensing
  - Generator Sensing
  - Bus 1 Sensing
  - Bus 2 Sensing (Optional with style number xxxxxxxEx)
- Analog Sensing
  - Current Sensing
  - Voltage Sensing
- Contact Sensing
  - Contact Input Recognition Time
  - Contact Output Closure Time
  - Terminals
- Engine System Inputs
  - Fuel Level Sensing
  - Coolant Temperature Sensing
  - Oil Pressure Sensing
  - Engine Speed Sensing
- Output Contacts
  - PRE (Prestart), START, and RUN Relays
  - Programmable Relays (12)
- Metering
  - Generator and Bus Voltage (rms)
  - Generator Current (rms)
  - Generator and Bus Frequency
  - Apparent Power
  - Power Factor
  - Real Power
  - Oil Pressure
  - Coolant Temperature
  - Fuel Level
  - Battery Voltage
  - Engine RPM
  - Maintenance Timer
- Generator Protection Functions
  - Overvoltage (59) and Undervoltage (27)
  - Underfrequency (81U) and Overfrequency (81O)
  - ROCOF (Rate of Change of Frequency) (81) (Optional)
  - Reverse and Forward Power (32)
  - Loss of Excitation (40Q)
  - Overcurrent (51) (Optional)
  - Phase Voltage Imbalance (47) (Optional)
  - Vector Shift (78) (Optional)
- Logic Timers
- Communication Interface
  - CAN (SAE J1939)
  - Ethernet
  - External Dial-Out Modem (RS-232)
  - IRIG-B Time Synchronization
  - Modbus™ (RS-485)
  - RDP-110
  - USB
- Real-Time Clock
  - Clock Holdup
- LCD Heater
- Type Tests
  - Shock
  - Vibration
  - HALT (Highly Accelerated Life Testing)
  - Ignition System
- Environment
- UL Approval
- CSA Certification
- NFPA Compliance
- CE Compliance
- Physical
Mounting
- Hardware
- Dimensions
Terminals and Connectors
- Terminals
- Connectors
Typical Applications
- Connections for Typical Applications
- Connections for Load Sharing
- Analog Input Connections
- CAN Connections
- Expansion Module Connections (CAN 1)
- Installation for CE Systems
Controls and Indicators
- Programmable Indicator Configuration
- Display Operation and Navigation
- Display Setup
Power Input
- Nominal Voltage Input and Acceptable Range of Input Voltage
- Terminal Assignments
- Power Consumption
- Battery Ride-Through Capability
- Fuse Protection
Voltage and Current Sensing
- Generator Voltage
- Bus Voltage
- Generator and Bus Current
Engine Sender Inputs
- Connections
- Compatibility
- Operation
- Programmability
- Characteristic Curves
  - Curve Configuration
- Sender Failure Detection
Speed Signal Inputs
- Magnetic Pickup
  - Terminals
- Generator Sensing Voltage
  - Terminals
Contact Inputs
- Programmable Contact Inputs
  - Contact Input Configuration
  - Programmable Functions
Analog Inputs
- Input Setup
- Ranges
- Thresholds
  - Mode
  - Alarm Configuration
- Operational Settings
- Logic Connections
Contact Outputs
- Prestart
- Start
- Run
- Relay Control
- Programmable Contact Outputs
  - Programmable Output Configuration
  - Configurable Elements
Operating Modes
- Off
- Run
- Auto
- Operating Mode Control
Breaker Management
- Breaker Status
- System Breaker Configuration
- Breaker Operation
Synchronizer
- Operation
- Configuration
  - Gen Condition Detection
  - Anticipatory versus Phase Lock Loop Synchronizer
Bias Control
- AVR Bias Control Settings
  - var/PF Control
- Governor Bias Control Settings
Multiple Generator Management
- AVR Output
- Governor Output
- Load Share Output
- Parameter Selection
- Demand Start/Stop
  - Spinning Reserve
- Generator Sequencing
- Network Configuration
Generator Protection
- Undervoltage (27)
- Overvoltage (59)
- Phase Voltage Imbalance (47)
- Vector Shift (78)
- Frequency (81)
- Overcurrent (51)
- Power (32)
- Loss of Excitation (40Q)
- Setting Groups
  - Setting Group Functions
  - Logic Connections
Configurable Protection
- Element Setup
- Thresholds
  - Alarm Configuration
  - Mode
- Logic Connections
- Operational Settings
Metering
- Metering Explorer
  - Front Panel
  - BESTCOMSPlus®
- Engine
- Generator
- Bus 1 and Optional Bus 2
- Bias Control
- Power
- Run Statistics
- Synchronization
- Status Indication
- Inputs
  - Contact Inputs
  - Analog Inputs
  - Remote Contact Inputs
  - Remote Analog Inputs
  - Logic Control Relays
- Outputs
  - Contact Outputs
  - Analog Outputs
  - Configurable Elements
  - Remote Contact Outputs
  - Remote Analog Outputs
- Configurable Protection
- J1939 ECU
  - ECU Data
  - Engine Configuration
- MTU
  - MTU Engine Status
  - MTU Status
- Summary
- Control Panel
  - Emergency Stop
  - Engine Control
  - Run, Auto, Off
  - Generator and Mains Breakers
  - Switches 1 through 6
- Generator Network Status
- Generator Sequencing
- Diagnostics
  - Control
  - Load Share
- Analysis
Reporting and Alarms
- Event Logging
- Sequence of Events
  - Setup
- Data Logging
  - Setup
- Trending
- Alarms
BESTCOMSPlus®
- System Recommendations
- Installation
- Activate the DGC-2020HD Plugin for BESTCOMSPlus®
- Menu Bars
  - Upper Menu Bar (BESTCOMSPlus® Shell)
  - Lower Menu Bar (DGC-2020HD Plugin)
- Settings Explorer
- Metering Explorer
- BESTspace™
- Settings File Management
- Auto Export Metering
- BESTCOMSPlus® Updates
- Firmware Updates
BESTlogic™Plus
- Overview of BESTlogic™Plus
- BESTlogic™Plus Composition
- Logic Schemes
- Programming BESTlogic™Plus
- Offline Logic Simulator
- BESTlogic™Plus File Management
- BESTlogic™Plus Examples
Communication
- USB
- Ethernet
- CAN
- RS-232
  - RS-232 Setup
  - External Modem
- RS-485
- Modbus™ Setup
- Remote Display Panel (optional)
Configuration
- System Settings
- Rated Data
- Remote Module Setup
- Crank Settings
- Automatic Restart Settings
- Exercise Timer Settings
- Sensing Transformer Ratings
  - Aux CT Mapping
  - Ground Current
- Relay Control Settings
- System Configuration Detection Settings
Device Information
- Style Number
- Device Info
- Firmware Updates
  - Upgrading Firmware in Expansion Modules
  - Upgrading Firmware in the DGC-2020HD
Security
- Access Levels
- User Name Setup
- Port Access Setup
- Access Control
Timekeeping
- Clock Setup
- Setting the Time and Date
- IRIG Port
  - Connections
  - Specifications
- Real-Time Clock Specifications
- Backup Battery for the Real-Time Clock
  - Battery Replacement Procedure
Maintenance and Troubleshooting
- Maintenance
- Storage
- Troubleshooting
AEM-2020
- Features
- Specifications
- Functional Description
- Mounting
- Connections
- AEM-2020 Configuration
- Remote Analog Inputs Configuration
- Remote RTD Inputs Configuration
- Remote Thermocouple Inputs Configuration
- Remote Analog Outputs Configuration
- Firmware Updates
- Repair
- Maintenance
- Storage
CEM-2020
- Features
- Specifications
- Functional Description
- Mounting
- Connections
- CEM-2020 Configuration
- Remote Contact Inputs Configuration
- Remote Contact Outputs Configuration
- Firmware Updates
- Repair
- Maintenance
- Storage
Time Curve Characteristics
- Curve Specifications
- Time Overcurrent Characteristic Curve Graphs
  - Time Dial Setting Cross-Reference
  - The 46 Curve
Tuning PID Settings
- Voltage and Speed Controllers
- kW Load Controller
- Var/PF Controller
- Speed Trim Function
- Tuning Parameters
- Tuning Procedures
- Generic Gains for Multiple Machine Types
MTU Fault Codes
Exhaust Treatment
- Diesel Particulate Filter (DPF)
- Exhaust After-Treatment Systems (EATS)
  - Pre-Alarms
  - Exit Conditions for DEF Severe Inducement
Diagnostic Trouble Codes
Revision History