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Determine business goals, Plant walk-through, Determine business goals plant walk-through – Rockwell Automation Energy Management Accelerator Toolkit Quick Start User Manual

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Rockwell Automation Publication IASIMP-QS016C-EN-P - October 2014

Chapter 1 Energy Assessment and Monitoring Methods

Determine Business Goals

Business today has changed and it added a color - green. Not only do you need to meet your business and production goals,
but global dynamics are forcing you to pursue energy reductions. Many companies can help reduce energy consumption at
their manufacturing facilities when a plan is implemented.

Determining your business goals is the first step in understanding and developing the scope of your energy and power
management application. Your business goals may include:

Energy cost reduction
Operating equipment efficiency
Usage based cost accounting
Downtime reduction through power quality monitoring
Sustainable production initiatives
Driving energy cost accountability to the energy user
Identifying and justifying energy cost savings projects

Plant Walk-Through

After determining your business goals, conduct a walk-through of your plant or campus. This will help you to identify the
largest energy consumption uses and events.

To maximize the efficiency of the walk-through, gather pertinent facility documentation that is available.

Facility one line diagrams for electricity, gas, water, steam, air, and other fuels
Production equipment layout
Electric power equipment list
Other energy equipment documentation including boilers, air compressors, HVAC equipment, and process cooling

equipment

Energy meters and monitoring equipment

Plant walk-through steps include:

1.

Listing large energy consuming equipment and processes.

2.

Listing typical time of use or duty cycle.

3.

Listing operational or production dependencies.

4.

Identifying applications using variable speed drives.

5.

Reviewing operation of air compressors, boilers, and chillers