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Starting procedures, Positioner mode 1 – IAI America ERC3 User Manual

Page 34

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Starting Procedures

1. Positioner Mode 1

When using this product for the first time, make sure to avoid mistakes and incorrect wiring by

referring to the procedure below. “PC” stated in this section means “RC PC software”.

Caution

Please perform this process with the actuator away from the mechanical end or

interfering subjects as much as possible. Put the actuator away if it interferes with

surroundings. It may generate an alarm if the actuator hit the mechanical end or

interfering subjects when the servo is turned ON.

The slider may get slightly dropped by self-weight if servo ON and OFF is repeatedly

performed at the same position. Be careful not to pinch the hand or damage the work.

Ļ Yes

ĺ

No ĺ

Ļ

ĺ

No ĺ

Contact us or our distributor.

Ļ Yes

No ĺ

ĺ

Check Item

Is the red light [ALM] on the

LED status display OFF?

Connect the teaching tool

such as PC to confirm the

content of alarm and have

an appropriate treatment.

Servo ON

Turn the servo ON with the operation on the teaching tool such as PC.

Check Item

Does the status

LED [SV] on the

panel?

Safety Circuit Check

Does the emergency stop circuit (drive cutoff circuit) work properly and turn

the servo OFF?

Check the emergency stop circuit.

Target Position Setting

Set the target position in “Position” Box in each position table.

Perform a home-return operation first when Direct Teaching is to be performed. When moving the actuator manually with hand,

supply +24V to BK in PIO to release the brake before doing so. Put the switch back after the setting is complete.

ĺ

No ĺ

Ļ Yes

Safety Speed Setting

Set the Parameter No.35 if necessary.

The safety speed is set to 100mm/s at the delivery.

Ļ

Test Run Adjustment 1

Check the operation without mounting a

work and set the safety speed invalid on

the teaching tool such as PC, and then

check the operation with a work mounted.

Check if there is any problem with the

installation of the actuator and the condition of

the actuator use exceeds the ranges of the rated

values.

Adjust the servo if necessary.

Power Supply and Alarm Check

Connect a teaching tool such as PC, turn the power

ON for unit.

Select [Teaching Mode 1 Safety Speed Activated /

PIO Operation Invalid] in the teaching tool such as

PC.

If an alarm is

generated, connect

the PC or teaching

pendant and check

the content of the

alarm to have the

right treatment.

Ļ Yes

ĸ Yes

Test Run Adjustment 2

1) Set Teach Mode to Monitor Mode 2 and disconnect the teaching tool.

2) Output the operation command from PLC to the controller and check the system operation.

Check Item

Any vibration or

abnormal noise?

No ĺ

Ļ Yes

Check of Packed Items

Are there all the delivered items?

Caution To ensure safety, it is recommended

that safety speed be enabled during

initial movements.

Installation and Wiring [Refer to Chapter 2 and

Chapter 3]

Perform the installation of and wiring for the actuator.

Point Check Item [Refer to Section 2.3.4]

• Is frame ground (FG) connected?

• Has the noise countermeasure been taken?

Warning Be careful not to pinch fingers or damage the work with the dropped actuator when releasing the brake in

vertical orientation.

PIO Pattern Settings

Set the PIO pattern used to Parameter No.25.