Starting procedures, Positioner mode 1 – IAI America ERC3 User Manual
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Starting Procedures
1. Positioner Mode 1
When using this product for the first time, make sure to avoid mistakes and incorrect wiring by
referring to the procedure below. “PC” stated in this section means “RC PC software”.
Caution
Please perform this process with the actuator away from the mechanical end or
interfering subjects as much as possible. Put the actuator away if it interferes with
surroundings. It may generate an alarm if the actuator hit the mechanical end or
interfering subjects when the servo is turned ON.
The slider may get slightly dropped by self-weight if servo ON and OFF is repeatedly
performed at the same position. Be careful not to pinch the hand or damage the work.
Ļ Yes
ĺ
No ĺ
Ļ
ĺ
No ĺ
Contact us or our distributor.
Ļ Yes
No ĺ
ĺ
Check Item
Is the red light [ALM] on the
LED status display OFF?
Connect the teaching tool
such as PC to confirm the
content of alarm and have
an appropriate treatment.
Servo ON
Turn the servo ON with the operation on the teaching tool such as PC.
Check Item
Does the status
LED [SV] on the
panel?
Safety Circuit Check
Does the emergency stop circuit (drive cutoff circuit) work properly and turn
the servo OFF?
Check the emergency stop circuit.
Target Position Setting
Set the target position in “Position” Box in each position table.
Perform a home-return operation first when Direct Teaching is to be performed. When moving the actuator manually with hand,
supply +24V to BK in PIO to release the brake before doing so. Put the switch back after the setting is complete.
ĺ
No ĺ
Ļ Yes
Safety Speed Setting
Set the Parameter No.35 if necessary.
The safety speed is set to 100mm/s at the delivery.
Ļ
Test Run Adjustment 1
Check the operation without mounting a
work and set the safety speed invalid on
the teaching tool such as PC, and then
check the operation with a work mounted.
Check if there is any problem with the
installation of the actuator and the condition of
the actuator use exceeds the ranges of the rated
values.
Adjust the servo if necessary.
Power Supply and Alarm Check
Connect a teaching tool such as PC, turn the power
ON for unit.
Select [Teaching Mode 1 Safety Speed Activated /
PIO Operation Invalid] in the teaching tool such as
PC.
If an alarm is
generated, connect
the PC or teaching
pendant and check
the content of the
alarm to have the
right treatment.
Ļ Yes
ĸ Yes
Test Run Adjustment 2
1) Set Teach Mode to Monitor Mode 2 and disconnect the teaching tool.
2) Output the operation command from PLC to the controller and check the system operation.
Check Item
Any vibration or
abnormal noise?
No ĺ
Ļ Yes
Check of Packed Items
Are there all the delivered items?
Caution To ensure safety, it is recommended
that safety speed be enabled during
initial movements.
Installation and Wiring [Refer to Chapter 2 and
Chapter 3]
Perform the installation of and wiring for the actuator.
Point Check Item [Refer to Section 2.3.4]
• Is frame ground (FG) connected?
• Has the noise countermeasure been taken?
Warning Be careful not to pinch fingers or damage the work with the dropped actuator when releasing the brake in
vertical orientation.
PIO Pattern Settings
Set the PIO pattern used to Parameter No.25.