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Rockwell Automation 8520 9/Series CNC Lathe User Manual

Page 470

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Tool Control Functions

Chapter 20

20-14

Use the automatic tool management feature to monitor the life of a tool,
determine when the tool should be replaced, and provide a replacement

tool when that tool is requested in a program.

Tool are assigned to selected groups. Instead of calling a specific tool in a

program, the programmer calls a tool group. The control then selects the

first tool assigned to that group. If that tool has exceeded its entered tool

life, then a replacement tool is selected from the next tool number assigned

to that group. If that tool has exceeded its expected tool life, then the next

tool in the group is selected. This continues until no more tools are

available in that tool group. When a group is called that no longer has any

available tools, an error is generated.

The correct tool length and tool radius offsets are assigned independently

for each tool in the group.

This section describes how to set up the tool groups and the information
that must be entered for each tool group. This section described the

manual method of entering this information. Page 20-26 describes a

method of entering all information into the tables by programming.

Assigning Tool Numbers to Groups

Normally tools that are assigned to the same group have similar

characteristics (such as a boring tool or a drilling tool). If one tool in the

group is worn, the control should be allowed to select any tool in the same

group and still be able to cut the same part using the same program.

Your system installer determines in AMP the usable range of tool group

numbers by determining a boundary. Any tool number that is programmed

above this boundary is used as a tool group number (the value of the

boundary is subtracted from the tool number programmed). Any tool

number that is programmed below this boundary is used as a normal tool

number. A maximum of 200 group numbers are available.

Enter different tool length offset numbers, and radius offset numbers into

the tool management table with the tool numbers in each group. When you

select a tool from a group by the control, the tool length and radius offset

numbers are activated with them getting the data for the tools radius,

length’s for each axis, and orientation from the tool offset tables. See

chapter 3 on entering tool data for details.

20.4

Automatic Tool Life

Management

20.4.1

Tool Directory Data