Rockwell Automation 7000L PowerFlex Medium Voltage AC Drive (C-Frame) - ForGe Control User Manual
Rockwell Automation Equipment
Table of contents
Document Outline
- PowerFlex 7000 Medium Voltage AC Drive Liquid-Cooled ("C" Frame) - ForGe Control
- Important User Information
- Summary of Changes
- Table of Contents
- 1 - Overview of Drive
- 2 - Drive Installation
- Safety and Codes
- Unpacking and Inspection
- Transportation and Handling
- Siting of the Drive
- Installation
- Joining Shipping Splits
- Connect the Sections
- Control Wiring Connections
- Removal of Lifting Angles
- Control/Cabling Cabinet
- Major Components
- IEC Component and Device Designation
- Power Wiring Selection
- Power Cabling Access
- Power Connections
- Liquid Connections
- Pipe Materials and Layout
- External Piping to the Drive
- Controlled Siphon into Open- top Reservoir
- Liquid-to-Liquid Heat Exchangers
- Power and Control Wiring
- Grounding Practices
- Interlocking
- 3 - Operator Interface
- Chapter Objectives
- Terminology
- Overview
- Keypad
- What is a Screen?
- Operator Interface Power-up Sequence
- Top Level Menu
- How To
- Modify Operator Interface Operation (Utility)
- Select a Parameter
- Edit Text
- Configure the Drive
- Drive Setup
- Display Parameters
- View Drive Status
- View and Reset Alarms
- Request Printouts
- Perform Diagnostic Trending
- Flash Memory Transfers
- Loading Programs (Firmware)
- Parameter Transfers
- Loading Language Modules
- System Programming
- Advanced Screen Operations
- Operator Interface Menu Hierarchy Chart
- PCMCIA Memory Card Installation Data
- 4 - Commissioning
- Start-up Commissioning Services
- Pre-Commissioning Responsibilities
- PowerFlex 7000 ‘C’ Frame Pre-Commissioning Checklist
- Commissioning Preparation
- Technical Publications
- PowerFlex 7000 “C” Frame Manual
- PowerFlex 7000 Parameters
- Additional Manuals
- Resources Required to Complete Drive Commissioning
- Important Note for Commissioning Engineer
- Key Steps to Commissioning a PowerFlex 7000 Drive
- PowerFlex 7000 “C” Frame Commissioning Datasheets
- PowerFlex 7000 “C” Frame Drive Commissioning Checklist
- Drive Application Review
- Safety Tests
- Installation Review
- Liquid-Cooling Connections
- Service Data
- Customer Information
- Control Power Off Tests
- Resistance Checks
- Control Power Tests
- Commissioning the Cooling System
- Gating Tests
- System Test
- 18 Pulse Phasing Test
- DC Current Test
- Tuning Procedure
- Running the Load
- Capturing Data
- Drive Input Voltage Phasing Checks
- Harmonic Analysis (required for AFE drives only)
- DC Current Test
- Load Test
- Synchronous Transfer
- 5 - Component Definition and Maintenance
- Control / Cabling Cabinet Components
- Voltage-Sensing Assembly
- Voltage-Sensing Circuit Board Assembly Replacement
- Input Transient Protection
- Transient Suppression Network (TSN)
- Transient Suppression Network Fuse Replacement
- Metal-Oxide Varistor Replacement
- Surge Arresters
- Output Grounding Network Capacitor Replacement
- Ground Filter Replacement
- Hall Effect Sensor Replacement
- Current Transformer Replacement
- Filter Capacitor Cabinet
- Converter Cabinet
- PowerCage™
- SGCT and Snubber Circuit
- Checking Clamping Pressure
- Symmetrical Gate Commutated Thyristor Replacement
- Silicon Controlled Rectifier and SCR Self-Powered Gate Driver Board Replacement
- Detachment of Coolant System from PowerCage Modules
- Chill Block Removal and Replacement
- PowerCage Removal and Replacement
- Snubber Resistors
- Sharing Resistors
- Snubber and Sharing Resistor Replacement
- Self-Powered Gate Driver Board – SPGDB
- Testing procedure for SCR self-powered gate driver board
- Fiber Optic Cabling
- Control Power Components
- AC/DC Power Supply
- UPS Option
- Cooling System
- Pump Maintenance and Replacement
- Pump Seal Replacement
- Pump Replacement with Drive Running
- Piping, Tubing and Connectors
- Non-Return Valves
- Pressure Indicator
- Pressure Switch
- Thermostatic Valve
- Thermostatic Valve Replacement
- Repair Instructions - Element Testing
- Element Replacing
- Heat Exchanger
- Fluid Conductivity
- Temperature Sensor
- De-Ionizing Cartridge and Mesh Filter
- Replacing the Mesh Filters
- Reservoir Circuit
- Fluid Top-up
- Strainers
- Coolant
- Maintaining Coolant Ratio
- Leakage Checks
- System Drain
- Low Voltage Control Section
- DC/DC Power SupplyDescription
- Printed Circuit Board Replacement
- Drive Processor Module
- ACB Analog Control Board
- Current Loop Transmitter
- Tachometer Feedback Board
- External Input/Output Boards
- Optical Interface Boards (OIB)
- Optical Interface Base Board (OIBB)
- Downloading Firmware
- Reloading the Parameters
- Setting Elapsed Time
- Downloading the Terminal Firmware
- Setting up Diagnostic Trending
- Printing (Uploading) Data from the Drive
- Printing (Uploading) Control Data
- Environmental Considerations
- Preventive Maintenance Check List
- Operational Maintenance
- Annual Maintenance
- A - Catalog Number Explanation
- B - Torque Requirements for Threaded Fasteners
- C - Meggering
- D - Preventative Maintenance Schedule
- Back Cover