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Rockwell Automation 7000L PowerFlex Medium Voltage AC Drive (C-Frame) - ForGe Control User Manual

Page 247

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Rockwell Automation Publication 7000L-UM301D-EN-P - June 2014

247

Commissioning

Chapter 4

Regulator Limit

- indicates that the torque command was greater than

Trq Limit

Motoring or Trq Limit Braking. The measured inertia value is invalid. Parameter
Autotune Trq Stp or parameter Autotune Spd Cmd must be set to a lower value
and the test repeated.

Tuning abort

- indicates that the deviation in motor speed was greater than

10 Hz. The measured inertia value is invalid. Parameter

Autotune Trq Stp must be

set to a lower value and the test repeated.

Inertia high

- indicates that the measured total inertia is greater than 20 seconds.

This warning is intended to draw attention to an unusually high inertia value. For
a very high inertia load such as a large fan, this may be a valid result and parameter
Total Inertia should be manually set equal to Autotune Inertia. However, a high
inertia measurement could also be produced by a value of

Autotune Trq Stp which

is too low.

Flux Regulator Manual Tuning [Induction Motor]

1.

Adjust the reference command to a value between 20 and 30 Hz.

2.

Start the drive and wait for it to accelerate to the commanded speed.

3.

Record the value of parameter

Lm Measured (134) in Motor Model.

4.

Stop the drive.

5.

Set parameter

Lm Rated in Motor Model to the recorded value of

Lm Measured.

6.

Calculate an approximate value of the rotor time constant using the
following formula:

Where

Set the parameter

T Rotor in Motor Model to the calculated value.

Speed Regulator Manual Tuning [Induction Motor]

If it is not possible to tune the speed regulator using the auto-tune function, then
the step response of the speed regulator can be tuned manually using the
following procedure. To obtain accurate results, the load torque must be steady.

1.

Set parameter

SpdReg Bandwidth in Speed Control to 1.0 rad/sec.

T

rotor

LmRated

RatedSlip

--------------------------

=

Rated Slip

2

Freqmotor

Sync RPM

Rated RPM

Sync RPM

---------------------------------------------------------------

=