Rs-485 communications – WattMaster WM-WCC3-TGD-01B User Manual
Page 455

10. RS-485 COMMUNICATIONS
WCC III Technical Guide
10-3
RS-485 Wire Considerations
The RS-485 wire specifi cations are generally a stranded 18- 
gauge, 2-wire twisted pair with shield. 18-gauge stranded wire is 
mandatory to ensure a good connection with the ¼-inch Sta-Con 
connectors which are used to terminate the wires at the WCC III - 
MCD and at the satellite controllers. 
The old SAT II Manchester communications loop was supposed to 
have used a 2-wire twisted pair with shield, but this was not used 
in every installation. This old SAT II communications loop should 
not be used for the new SAT III communications loop. A new RS-
485 communications loop should be run to each new replacement 
SAT III Controller. The shield wire must be used on the new SAT 
III Controller as it provides a “ground” reference for the RS-485 
communication loop. 
<<
<<
WATTMASTER LOCAL LOOP WIRE
WATTMASTER NETWORK LOOP WIRE
Figure 10-3: WattMaster Controls various communications loop wire
RS-485 Wire & Power and Switchable RS-485 Communications Board
Power and Switchable RS-485
Communications Board
“Wire Nuts” on the RS-485 communications loop should be avoided 
at all costs. As an alternative to the “Wire Nuts”, WattMaster 
Controls has a Power and Switchable RS-485 Communications 
Board - WattMaster part #PL102224. The Power and Switchable 
RS-485 Communications Board can be thought of as a 24-VAC 
power and communication distribution system for the SAT III 
communications loop that will aid in initial startup and future 
troubleshooting of the SAT III communications loop. The Power 
and Switch Boards should be used on a fl oor-by-fl oor basis. The 
board is sold alone or in a small metal electrical enclosure. See 
Figure 10-4.
This circuit board was designed to be used as a central connection 
point for the SAT III communications loop. The eight switches are 
provided only to disconnect the RS-485 communications loop for 
troubleshooting purposes. 
Wiring for the communication connections are as follows: “R” 
to “R,” “T” to “T,” and “SHLD” to “SHLD” or “SH.” Connect 
the wiring from the SAT III to a SAT III, SAT 3C/D/F, or SAT 3P 
Controller. These eight push-button switches only disconnect the 
communications loop. THEY DO NOT SWITCH POWER ON/
OFF.
This circuit board may be also used as a separate central connection 
point for the SAT 3C/D/F - TUC communications loop.
Wiring for the communications connections are as follows: “R” to 
“R,” “T” to “T,” and “SHLD” to “SHLD” or “SH.” Connect the 
wiring from TUC controller to TUC controller. But on the SAT 
3C/D/F controller, the TUC “R” connection must be wired to the 
SAT 3C/D/F “T” connection, and the SAT 3C/D/F controller “R” 
connection must be wired to the TUC “T” connection.
WattMaster Controls sells two versions of 18-gauge, 2-wire twisted 
pair with shield communications wire:
•
WattMaster part #WR-NL-WR-18 - marked “Network 
Loop” with a red stripe for rapid identifi cation. This 
wire should be run from the WCC III - MCD to the 
SAT III, SAT 3C/D/F, SAT 3P, and then to the next 
SAT 3-type controllers. 
•
WattMaster part #WR-LL-WG-18 - marked “Local 
Loop” with a green stripe for rapid identifi cation for the 
TUC loops that run from the SAT 3C/D/F controllers to 
the TUC controllers. 
