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Chapter 2- drive system: cvt and transfer case – Cub Cadet 4 x 4 Volunteer User Manual

Page 48

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Chapter 2- Drive System: CVT and Transfer Case

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9h. The middle shaft is easily disassembled

using a pair of external snap ring pliers.
See Figure 2.100.

9i. Lift the forward-neutral-reverse shift shaft,

shift yoke, spacer, and shift collar out of
the bore that is closer to the output shaft
bearing. See Figure 2.101.

9j. The 39-tooth reverse gear will be left rest-

ing in the right hand case, separated from
the bearing that carries the middle shaft
by a .030” (0.76mm) washer.

9k. Lift-out the reverse gear and washer.

See Figure 2.102.

9l. The reverse idler is the last gear left in the

case, secured by a 1/2”-13 grade-8 cap
screw and flat washer. Remove it using a
3/4” wrench.

9m. The reverse idler contains a pair of roller

bearings that ride on a hardened tube.
The tube passes-through a washer that
isolates the reverse idler from the case.
See Figure 2.103.

NOTE: If new input shaft or reverse idler that
mates with it are installed in the transfer case,
orientation of the gears on the shaft is unimpor-
tant. Once a wear pattern is established on the
gear teeth, orient the gears to maintain that wear
pattern. Mark the gear if necessary.

Figure 2.100

Figure 2.101

F-N-R shift collar

F-N-R shift shaft

Spacer

Figure 2.102

Reverse gear

washer

Figure 2.103

Reverse Idler

Roller bearings

Steel tube

Washers

Gr.8 bolt