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Chapter 2- drive system: cvt and transfer case – Cub Cadet 4 x 4 Volunteer User Manual

Page 46

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Chapter 2- Drive System: CVT and Transfer Case

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8a. Lift the input shaft assembly straight out of

the case. See Figure 2.92.

8b. The input shaft assembly consists of:

See Figure 2.93.

A .060” (1.52mm) flat washer rides between the
low-gear pinion and the bearing that supports
the input shaft in the left case half.

A 15-tooth low-gear pinion is positioned on the
first set of splines within the left case half.

A 2-3/16” (55cm) spacer is placed between the
low gear pinion and the high-gear pinion.

A 22-tooth high-gear pinion rides next to the
reverse pinion that is machined into the shaft.

9.

Middle shaft and output shaft:

NOTE: The middle shaft gears all have features
that dictate their orientation during assembly.

9a. Remove and discard the square-section

hog-ring from the end of the middle shaft.
See Figure 2.94.

9b. Lift the 40-tooth low gear off of the middle

shaft, along with the heavy washer that
separates it from the hog ring.
See Figure 2.95.

NOTE: It may take some wiggling, tugging, and
turning to loosen the gear, but it will come off.

Figure 2.92

Input shaft assembly

Middle shaft

Output shaft

Figure 2.93

.060” shim washer 2-3/16” Spacer tube

15-tooth low pinion 22-tooth forward
(high) pinion

Reverse pinion

Input shaft

Figure 2.94

Square-section hog ring

Figure 2.95

40-tooth
low gear

washer