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SkyTrak 8042 Service Manual User Manual

Page 364

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7A.41

Model 8042, 10042, 10054 Legacy

Rev. 10/03

Engine: Cummins 4BT3.9 and 4BTA3.9

Note: Before assembling the drive shaft (7) to the
coupling (8)
; be sure the access cover plate (9) is placed
on the engine-side of the frame member that mounts the
rear axle to the frame.

Note: Apply Loctite

®

threadlock 242 (Red) compound to

all of the capscrews used during assembly.

7. Install the access cover plate (9) over the drive

shaft (7) (both supplied in the kit) and assemble the
drive shaft flange (10) to the coupler (8) using new
Grade 8 capscrews and lockwashers (11). Torque to
48 lb-ft (65 Nm).

8. Install the access cover plate (9) to the engine bell

housing (12) with capscrews and lockwashers (13)
Torque to 37 lb-ft (48 Nm).

Note: ALWAYS replace elastic locknuts with new elastic
locknuts to help ensure proper fastening.

9. If engine mounts (17) were previously removed or

loosened, carefully lower the engine down onto the
front engine mounts. Reassemble the rebound
washer (18) and secure in place with a new elastic
locknut (19). Torque to 60 lb-ft (81 Nm). Repeat this
procedure for the engine mount on the other side.

10. Thoroughly clean the transmission yoke (14) and

secure in place with new straps (15) and
capscrews (16). Torque to 55-60 lb-ft (75-81 Nm).

11. After the drive shaft is in place, grease both u-joints

and the slip joint using multi-purpose grease (MPG).

12. Connect the negative (-) battery cable (20).

SH3090

7

8

9

10

11

12

13

14

15

16

SH4000

17

18

19

MH4010

20

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