SkyTrak 8042 Service Manual - Manual (Page 249)

Cab and Covers
4.10 Model 8042, 10042, 10054 Legacy Rev. 10/03
4.3.4 Brake Pedal and Valve
a. Brake Valve Removal
Refer to Section 8.12.3, a. “Service Brake Valve
Removal,” for removal information.
b. Brake Valve Installation
Refer to Section 8.12.3, b. “Service Brake Valve
Installation,” for installation information.
c. Service Brake Pedal Removal
1. Park the vehicle on a firm, level surface. Level the
vehicle, ground the attachment, place the travel
select lever in the (N) NEUTRAL position, place the
neutral lock lever in the (N) NEUTRAL LOCK
position, engage the parking brake switch and shut
the engine OFF.
2. Place an Accident Prevention Tag on both the
ignition key switch and steering wheel, stating that
the vehicle should not be operated. (Refer to Section
1.5, “Accident Prevention Tags.”)
3. Unlock and open the rear door. Allow the engine and
hydraulic fluid to cool.
4. Disconnect the battery negative (-) cable or cables at
the battery negative (-) terminal.
5. Remove the four button-head capscrews securing
the lower dash panel (1) to the cab. Remove the
lower dash panel.
6. Remove the two capscrews (2), four flat washers (3),
two pivots (4), and two hex nuts (5) securing the
service brake pedal (6) to the cab.
7. Remove the service brake pedal (6) from the cab.
d. Service Brake Pedal Installation
1. Position the service brake pedal (6) in its mounting
location within the cab.
2. Insert two brake pedal pivots (4) into their mounting
locations on the service brake pedal.
3. Install one flat washer (3) onto a capscrew (2). Work
the capscrew through one side of the brake pedal-to-
cab mounting support. Secure with a flat washer (3)
and a hex nut (5). Repeat for the other side.
4. Adjust the brake switch as needed (refer to Section
9.14.19, c. “Service Brake Switch Adjustment.”)
5. Install and secure the lower dash cover (1) with four
button-head capscrews.
6. Connect the battery negative (-) cable or cables to
the battery negative (-) terminal.
MA8560
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