SkyTrak 8042 Service Manual - Manual (Page 179)

Boom
3.118 Model 8042, 10042, 10054 Legacy Rev. 03/04
52. Remove the strings from the hoses.
53. At the front of the outer boom, assemble the hose
assemblies and tube assemblies to the mounting
plate:
Note: Lubricate the radius at the opening in the bottom
of the outer boom with soap and water, to allow the
hoses to slide easily when tensioning the hoses.
a. Assemble the right side Attachment Tilt hose (1)
to the upper right side hole (2) on the mounting
plate. Insert the male end of the right side hose
through the upper right side hole. Tighten the
upper right side Attachment Tilt tube
assembly (3) to the hose assembly. Tighten the
tube assembly nut securely to hold the tube and
hose to the plate. Tighten the other end of the
tube assembly securely to the bulkhead fitting at
the rear of the boom.
b. Assemble the left side Attachment Tilt hose (4) to
the upper left side hole (5) on the mounting plate.
Insert the male end of the left side hose through
the upper left side hole. Tighten the upper left
side Attachment Tilt tube assembly (6) to the
hose assembly. Tighten the tube assembly nut
securely to hold the tube and hose to the plate.
Tighten the other end of the tube assembly
securely to the bulkhead fitting at the rear of the
boom.
c. Assemble the right side auxiliary hydraulic
hose (7) to the lower right side hole (8) on the
mounting plate. Insert the male end of the right
side hose through the lower right side hole.
Tighten the lower right side auxiliary hydraulic
tube assembly (9) to the hose assembly. Tighten
the tube assembly nut securely to hold the tube
and hose to the plate. Tighten the other end of
the tube assembly securely to the bulkhead
fitting at the rear of the boom.
d. Assemble the left side auxiliary hydraulic
hose (10) to the lower left side hole (11) on the
mounting plate. Insert the male end of the left
side hose through the lower left side hole.
Tighten the lower left side auxiliary hydraulic
tube assembly (12) to the hose assembly.
Tighten the tube assembly nut securely to hold
the tube and hose to the plate. Tighten the other
end of the tube assembly securely to the
bulkhead fitting at the rear of the boom.
54. Assemble the quick attach to the gooseneck. Line up
the quick attach (13) between the mounts on the
gooseneck. Assemble a washer (14), saved, on
each side of the quick attach. Reassemble the shims
(15), saved, between the quick attach and the
gooseneck. DO NOT put all the shims on one side.
The quick attach should be centered in the gooseneck.
55. Coat the quick attach pivot pin (16) with an anti-seize
compound. Insert the quick attach pivot pin through
the gooseneck, washers, shims and quick attach.
Use a tapered punch to line up the hole in the pivot
pin with the hole in the quick attach.
MH1450
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