SkyTrak 8042 Service Manual - Manual (Page 225)

Boom
3.164 Model 8042, 10042, 10054 Legacy Rev. 03/04
IMPORTANT: Keep the four hoses in line (left to right)
as they come out of the hose carrier assembly at the rear
of the secondary intermediate boom.
16. Place a lockwasher (1), saved, onto each
capscrew (2), saved. Insert the capscrews through
the hose clamp support bracket (3), saved. Insert
the capscrews from the side as shown.
17. Place a hose clamp half (4), saved, onto the
capscrews. Place the right auxiliary hydraulic
hose (5) and another hose clamp half (4) onto the
capscrews.
18. Place another hose clamp half (4), saved, the right
Attachment Tilt hose (6) and another hose clamp
half (4) onto the capscrews.
19. Place two more hose clamp halves (4), the left
Attachment Tilt hose (7) and another hose clamp
half onto the capscrews.
20. Place another hose clamp half (4), saved, the left
auxiliary hydraulic hose (8) and another hose clamp
half (4) onto the capscrews. Assemble the
capscrews to the left side of the inner boom. Tighten
the capscrews only enough to hold the hoses in
place.
21. Remove the capscrews (9) and lockwashers (10)
holding the upper left side wear pad to the
secondary intermediate boom.
22. Apply Loctite
®
242 threadlocker to the threads of the
capscrews, and insert the capscrews with lockwashers
through the notches in the hose clamp support
bracket (3) and into the wear pad inserts. Be careful
not to push the wear pad inserts out of the wear
pads.
23. Torque all wear pad mounting capscrews to 31 ±3 lb-ft
(42 ±4 Nm).
24. Position each of the four hoses with the edge of the
tape (11) at the hose clamps. Hold the hoses in this
position and tighten the two capscrews securely to
hold the hoses in this position.
IMPORTANT: Keep the hoses in the same order as they
come from the hose clamps. DO NOT allow the hoses to
cross.
25. While pulling the upper retaining capscrew (12) out,
catch the spacers (13) from between the plates as
the capscrew is removed. Pull the capscrew out far
enough to place the hoses around the hose reel:
a. Place the left side auxiliary hydraulic hose (14)
into the left position on the hose reel.
b. Place the left side Attachment Tilt hose (15) into
the second position from the left on the hose
reel.
c. Place the right side Attachment Tilt hose (16) into
the second position from the right on the hose
reel.
d. Place the right side auxiliary hydraulic hose (17)
into the right position on the hose reel.
26. Insert the retaining capscrew (12) through the plates
of the hose reel, inserting the spacers (13) back in
position between the plates as the capscrew is
inserted. Secure the retaining capscrew in place with
a new elastic locknut (18). Tighten the elastic locknut
securely.
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