MagTek EC2000 99875607 - Manual (Page 75)

4 - Removal and Re-installation
ExpressCard 2000| Instant Issuance Card Personalization System | Hardware Service Manual
Page 75
Figure 4-50 - Attaching Hopper Transport Drive Belt (FRONT RIGHT VIEW)
21) Use the 5/32” Allen wrench to insert and tighten the four screws that secure the hopper module to the
top deck plate (see Figure 4-30 at the beginning of this section).
22) Use the 5/32” Allen wrench to tighten the belt tensioner screw on the front of the hopper module (see
Figure 4-37) so the top and bottom of the drive belt are parallel with each other and the belt feels
tight to your fingers. During testing, the belt should not slip or make grinding sounds. If it does, the
tension may need to be re-adjusted.
23) Test the new hopper module manually by moving the hopper transport along the full range from front
to back (see section 2.8 How to Safely Move Transports By Hand). Make sure it does not touch
any cables or other parts along its entire path, that the drive motor at the rear of the device moves
along with it, and that it does not make any unusual sounds, such as clicking, rubbing, or grinding.
24) Perform any additional service that requires the device to be powered off and open.
25) Re-install the cover and top access door by following the steps in sections 4.4 and 4.2 respectively.
26) Move the hopper transport to the front of the device, just past hopper 7 and before it rotates to the
manual feed slot (see Figure 4-31 and section 2.8 How to Safely Move Transports By Hand).
27) Re-install the card stock hoppers.
28) Close the top access door.
29) Re-attach the power cable, network cable, and any security hardware.
30) Power up the device.
31) Perform any relevant adjustments from section 5 Adjustments, notably section 5.2 How to
Calibrate the Hopper Transport Module.
32) From the touchscreen, navigate to Menu > Samples , create a sample card, and make sure the device
functions properly and the sample looks correct.