MagTek EC2000 99875607 - Manual (Page 40)

3 - Preventive Maintenance
ExpressCard 2000| Instant Issuance Card Personalization System | Hardware Service Manual
Page 40
3.12.2 How to Service the Embosser Module
Service the embosser by following these steps. If you discover any issues you can not resolve, contact
MagTek Support Services to procure a replacement embosser module.
1) Use compressed air to clean the embosser bridge (the metal block between the daisy wheels that
supports the indent cartridge ribbon).
2) Inspect the top and bottom embosser daisy wheels for missing or worn characters and replace them if
possible (see section 4.10 How to Remove / Re-install Embosser Fonts). After installing, make
sure the tine is still intact and holds the character tightly.
3) Inspect the top and bottom embosser daisy wheels for missing, bent, or broken tines. Install any
missing characters on other tines and re-map them after preventive maintenance is complete and the
device is powered up (see section 4.10 How to Remove / Re-install Embosser Fonts and section
2.9.4 How to Use the Character Mapping Page).
4) Inspect the characters on the top embosser wheel to identify any broken or bent cones. Top-side
replacement font sets include:
a) 33070077 FUN TYPE,FARRINGTON F7B,EMBOSS DIE
b) 33070079 FUN TYPE,GOTHIC,ALPHA,EMBOSS DIE,ZERO/OH
c) 33070181 FUN TYPE,GOTHIC,NUMBER,EMBOSS DIE
d) 33070183 FUN TYPE,GOTHIC,SPECIAL CHARACTERS,EMBOSS DIE
e) 33070516 FUN TYPE, FRONT INDENT SANS SERIF, 12PT
f) 33070524 FUN TYPE, INDENT, HELVETICA 8PT
g) 33070546 FUN TYPE, FRONT INDENT SANS SERIF, 14PT
h) 33070581 FUN TYPE, TURKISH EMBOSS DIE
i) 33070075 FUN ANVIL, REAR INDENT.
5) Use the inspection mirror and a flashlight to inspect the characters on the bottom embosser wheel to
identify any broken or bent cones (see Figure 3-8 and Figure 3-9). Bottom-side replacement font
sets include:
a) 33070078 FUN TYPE,FARRINGTON F7B,EMBOSS PUNCH
b) 33070080 FUN TYPE,GOTHIC,ALPHA,EMBOSS PUNCH, ZERO/OH
c) 33070081 FUN TYPE,REAR,INDENT,MC,ZERO
d) 33070182 FUN TYPE,GOTHIC,NUMBER,EMBOSS PUNCH
e) 33070184 FUN TYPE,GOTHIC,SPECIAL CHARACTERS,EMBOSS PUNCH
f) 33070582 FUN TYPE, TURKISH EMBOSS PUNCH
g) 33070608 FUN TYPE FRONT INDENT BANK ID NUMBER
h) 33070074 FUN ANVIL,FRONT INDENT