MagTek EC2000 99875607 - Manual (Page 105)

4 - Removal and Re-installation
ExpressCard 2000| Instant Issuance Card Personalization System | Hardware Service Manual
Page 105
11) Determine the number of cards the tipper heater has produced, and record the number on the EC2000
Preventive Maintenance Checklist included with the replacement kit. Set the tipper heater aside to
return to MagTek for recycling.
To re-install the tipper heater, follow these steps:
1) Orient the tipper heater with the flat side down and the cables coming off to the right (Figure 4-83).
2) Run the cable out the front of the tipper as shown in Figure 4-77 and Figure 4-80.
3) Hold the tipper heater up in place with one hand as shown in Figure 4-82.
4) Insert and hand-tighten the right spring-loaded post, making sure it holds the tipper heater up.
Figure 4-84 - Hand-tightening the First Spring-loaded Post (RIGHT VIEW)
5) Insert the left spring-loaded post, move the tipper heater around until it lines up, and use the 1/8” L-
handle Allen wrench to tighten it.
6) Tighten the right spring-loaded post.
7) Re-insert the tipper sensor into its slot (see Figure 4-81) and hold it in place.
8) Use the 3/32” Allen wrench to insert and tighten the two screws that hold the tipper sensor (see
Figure 4-80).
9) Re-connect the tipper heater cable to the plug on the left side of the tipper (see Figure 4-79).
10) Re-install a cable tie in the anchor on the left side of the tipper module. Bundle the tipper heater
cable with the other cables and tie them down in the middle of the tipper heater plug (Figure 4-78).
11) Perform any additional service that requires the device to be powered off and open.
12) Re-install the tipper foil spool assembly with the original tipper foil roll, or obtain and install a new
one from the customer.
13) Close the top access door.
14) Re-attach the power cable, network cable, and any security hardware.
15) Power up the device.
16) From the touchscreen, navigate to Menu > Samples , create a sample card, and make sure the device
functions properly and the sample looks correct.
17) Return the tipper heater and report form to MagTek for recycling.