MagTek EC2000 99875607 - Manual (Page 4)

0 - Table of Contents
ExpressCard 2000| Instant Issuance Card Personalization System | Hardware Service Manual
Page 4
Table of Contents
Table of Contents ............................................................................................................................... 4
1 Required Tools, Materials, and Documents ........................................................................... 7
1.1 Required Tools ..................................................................................................................... 7
1.2 Suggested Tools .................................................................................................................. 7
1.3 Required Materials ............................................................................................................. 7
1.4 Suggested Materials ........................................................................................................... 8
1.5 Required Software and Documents ................................................................................. 8
2 Introduction ................................................................................................................................. 9
2.1 Recommended Preparation for Service Appointments ................................................ 9
2.2 Important Safety Information ........................................................................................... 9
2.3 How to Handle ESD-Sensitive Parts ................................................................................. 9
2.4 Introduction to EC2000 Components ............................................................................ 10
2.5 Device Specifications ....................................................................................................... 10
2.6 About Installation & Operation ....................................................................................... 11
2.7 How to Open the Top Access Door ................................................................................. 11
2.8 How to Safely Move Transports By Hand ...................................................................... 11
2.9 How to Use Maintenance Functions On the Touchscreen .......................................... 12
3 Preventive Maintenance .......................................................................................................... 23
3.1 Prepare the Device for Preventive Maintenance ......................................................... 25
3.2 Clean the Card Path .......................................................................................................... 25
3.3 Clean All Transport Rollers .............................................................................................. 25
3.4 Update the Software ......................................................................................................... 28
3.5 Update the Firmware ........................................................................................................ 29
3.6 Service the Hopper Module ............................................................................................. 33
3.7 Service the XY Transport Module ................................................................................... 34
3.8 Service the Exit Transport Module .................................................................................. 36
3.9 Cool the Tipper Heater / Power Down the Device ....................................................... 36
3.10 Clean Inside the Device ................................................................................................ 37
3.11 Service the Image Printer Module .............................................................................. 38
3.12 Service the Embosser Module ..................................................................................... 39
3.13 Service the Electronics ................................................................................................. 42
3.14 Service the Cover ........................................................................................................... 42
3.15 Perform Final Tests ....................................................................................................... 42