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Retrotec USACE User Manual

Page 100

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78 ENERGY & PROCESS ASSESSMENT PROTOCOL

The powerhouse may also have air compressors that generate compressed

air for process needs or controls. Heat created by compressing the air is
removed by cooling towers using water circulated through coolers on the
compressor.

The central plant systems sometimes need booster pumps to transport

these fl uids to their destination. Chilled and hot water distribution may also
require the use of booster pumps on a large site where changes in elevation are
dramatic. Both central and local systems may have distribution issues for duct-
work and piping systems. Tables 3–5 list potential causes of water and energy
waste and ineffi ciency for central systems and their distribution.

TABLE 3. CAUSES OF WATER WASTE

Problem description

Waste/ineffi ciency

Reference/appendix

Water system Water leaks

Waste

D3.1

Heat trace equipment operating above 4.4 °C (40 °F)
outside temperature

Waste

D3.2

Water supply to buildings no longer in use

Waste

D3.3

Use of high pressure pumps to service a
remote location instead of use of booster pump

Ineffi ciency

D3.4

Discharging condensate water rather than
using it for other purposes

Waste

D3.5

Boiler system Failure to return condensate

Waste

D4.1.2

Leaks at gaskets, fi ttings, and valves

Waste

D4.1,3

Leaking steam traps

Waste

D4.1.4

Overventing the deaerator

Waste

D4.1.5

Furnace
operations

Heated cooling water is wasted

Waste

D7.8.18

Catering
process

High fl ow prerinse spray nozzles use large
volumes of water to rinse soiled wares

Waste

D7.10.1

TABLE 4. CAUSES OF ENERGY WASTE AND INEFFICIENCY IN CENTRAL ENERGY PLANT

AND DISTRIBUTION SYSTEMS

Problem description

Waste/ineffi ciency

Reference/appendix

Boiler
systems

More than 5% boiler water blowdown

Waste

D4.1.1

Failure to return condensate

Waste

D4.1.2

Leaks at gaskets, fi ttings, and valves

Waste

D4.1.3