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Replacing the external input/output board – Rockwell Automation 7000 PowerFlex Medium Voltage AC Drive (B Frame) - ForGe Control (PanelView 550) User Manual

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Rockwell Automation Publication 7000-UM151E-EN-P - January 2013

Chapter 3 Component Definition and Maintenance

LED D1 and display U6 indicate the status of the board. The following table
illustrates the possible states for D1.

Table 9 - Status of U6 Display

Replacing the External Input/Output Board

1. Disconnect and lock out all medium voltage and control voltage power to

the drive.

2. Mark the location and orientation of all the plugs, cables, and connectors

into the XIO board. Use the electrical drawing as a reference.

3. Ground your static strap, and disconnect all of the power connections.
4. Remove the XIO board assembly from the low voltage control cabinet.

The XIO board mounts on a DIN rail, so a special 3-piece assembly
secures the board. The assembly does not come with the new board, so you
must remove the old board from the assembly and install the new board in
its place.

5. Install the new XIO board assembly in the low voltage control cabinet.
6. Reconnect all connections and verify the locations.
7. Apply low voltage power and complete both system and medium voltage

tests to ensure the new board functions properly.

LED Status

Description

Solid Green

Normal Operation

Solid Red

Board Failure

Alternate Flashing of Red and Green

No Communication Available to ACB board

(Normal at Power on, during firmware download

and with unprogrammed drive)

Display

Description

Explanation

No valid address found

– More than 6 XIO cards on network
– XIO cable failure
– XIO card failure
– ACB failure

0

Card in “Master” mode

– Rockwell Use Only

– Remove connection to J3 and recycle

power

1 – 6

Valid address

Normal

Decimal point ON

Indicates network activity

Normal

Decimal point OFF

No activity on the network

Normal at Power on, during firmware

download and with unprogrammed drive