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Replacing the drive processor module – Rockwell Automation 7000 PowerFlex Medium Voltage AC Drive (B Frame) - ForGe Control (PanelView 550) User Manual

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Rockwell Automation Publication 7000-UM151E-EN-P - January 2013

Chapter 3 Component Definition and Maintenance

If the application is running, there are two other possible states for D9 and D11,
described below.

Table 4 - Alternate D9 and D11descriptions

Replacing the Drive Processor Module

Before replacing the Drive Processor Module, record all of the programmed drive
parameters and settings; specifically, the parameters, fault masks, fault
descriptions, and PLC links. This information resides in NVRAM on each
board, and as a result you may lose your settings with a new board. Save
parameters in the terminal memory. Other options include a flashcard,
HyperTerminal, the door-mounted printer, or DriveTools

TM

to record the

parameters to a file. The printer and HyperTerminal options enable you to print
configuration information. Otherwise, record information by hand. If a board
fails, you likely cannot save parameters after the failure.

It is important to save all parameters after commissioning or servicing the drive. If
you do not have a copy of the initial configuration or current parameters, contact
your Rockwell sales or service representative or Product Support to check if they
have a copy.

1. Record all drive configuration using one of the options above.
2. Isolate and lock out all medium voltage and control voltage power to the

drive.

3. Remove the transparent sheet on top of the Drive Processor Module by

removing the 4 screws.

4. Use a grounding static strap before removing any connectors.
5. Remove the connectors J4, J11 and J12 after proper identification and

marking if necessary. Use the electrical drawing as the reference.

6. Remove the 4 screws on the corners of the board fastening the board to the

standoffs on the Analog Control Board ACB.

Red

9 Count

POST – USART Failed:
1 Green Count = Port 1
2 Green Count = Port 2

Red

10 Count

End of Code Reached

Red

11 Count

Download – CRC Error

Red

14 Count

Download – Overflow Error

LED

State

Meaning

D9 (Inv)

Off

Parameter Load Timeout

D11(Rect)

Red

FPGA Real-time Clock Failed

Color

Rate or Count (Pulse) Meaning