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Bonding modules, Bonding modules -12 – Rockwell Automation 2092-DAx Ultra1500 User Manual User Manual

Page 24

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Publication 2092-UM001D-EN-P — July 2005

1-12

Installing Your Ultra1500

Bonding Modules

Unless specified, most paints are not conductive and they act as insulators. To
achieve a good bond between modules and the subpanel, surfaces need to be
paint-free or plated. Bonding metal surfaces creates a low-impedance exit path
for high-frequency energy.

Improper bonding blocks that direct exit path and allows high-frequency
energy to travel elsewhere in the cabinet. Excessive high-frequency energy can
effect the operation of other microprocessor controlled equipment. The
illustrations that follow (refer to Figure 1.3) show details of recommended
bonding practices for painted panels, enclosures, and mounting brackets.

Figure 1.3
Recommended Bonding Practices

IMPORTANT

To improve the bond between the drive and subpanel,
construct your subpanel out of zinc plated (paint-free)
steel.

Stud-mounting the subpanel

to the enclosure back wall

Stud-mounting a ground bus

or chassis to the subpanel

Subpanel

Welded stud

Scrape paint

Flat washer

If the mounting bracket is coated with
a non-conductive material (anodized,
painted, etc.), scrape the material
around the mounting hole.

Star washer

Nut

Nut

Flat washer

Mounting bracket or

ground bus

Use a wire brush to remove paint from
threads to maximize ground
connection.

Back wall of
enclosure

Welded
stud

Subpanel

Star washer

Use plated panels or scrape paint on
front of panel.

Subpanel

Nut

Nut

Star washer

Flat washer

Star washer

Star washer

Scrape paint on both sides of
panel and use star washers.

Tapped hole

Bolt

Flat washer

Ground bus or

mounting bracket

If the mounting bracket is coated with
a non-conductive material (anodized,
painted, etc.), scrape the material
around the mounting hole.

Bolt-mounting a ground bus or chassis to the back-panel