SkyTrak 6042 Service Manual - Manual (Page 91)

3.45 Model 6042 Legacy Origin 7/02
Boom
42. Assemble the right side hose (Fig. 3-97, 3) labeled
as “Extend” to the extend port (lower) fitting (4) on
the base end of the attachment tilt cylinder. Index the
elbow end of the hose to remove any undo tension
and tighten the elbow completely to the fitting on the
cylinder.
Figure 3-97 Attachment Tilt Hoses
43. Clean up all debris, hydraulic fluid, etc., in, on, near
and around the vehicle.
44. Connect the battery negative (-) ground cable.
45. Assemble the rear cover to the rear of the outer
boom. At the rear of the outer boom (Fig. 3-98, 1),
position the rear cover (2) in place. Secure the cover
in place with the 5/16" flat washer (3), saved,
lockwasher (4), saved, and thumbscrew (5), saved.
Insert the thumbscrew through the bottom of the
outer boom and into the rear cover. Tighten the
thumbscrew securely to hold the cover in place.
Figure 3-98 Rear Cover to Outer Boom
46. Start the engine and operate all boom functions
several times.
47. Retract the boom completely and turn the engine
OFF.
48. Check the inner to intermediate boom reference
dimension. (Refer to Section 3.4.4, a. “Component/
Assembly Verification.”)
49. Start the engine and operate all boom functions
several times. Check the chain tension again and
adjust as necessary. (Refer to Section 3.4.3, “Boom
Chain Tension Check,” and Section 3.4.4, “Boom
Chain Tension Adjustment.”) Check for leaks, and
check the hydraulic fluid level in the tank; add fluid if
required.
WARNING:
Avoid prolonged engine
operation in closed areas without adequate
ventilation. Failure to properly ventilate
exhaust fumes can result in death or serious
personal injury.
MH1740
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4
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WARNING:
Hydraulic oil leaking under
pressure can penetrate the skin and cause
severe personal injury. DO NOT use your hand
or any part of your body to check the hydraulic
leaks. When checking for hydraulic leaks, wear
safety glasses and gloves to help provide
protection from spraying hydraulic oil. Use a
piece of cardboard or paper to search for leaks.
MA9820
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4
5
1
2