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Service brake switch – SkyTrak 6042 Service Manual User Manual

Page 504

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Electrical System

9.134

Model 6042 Legacy

Origin 7/02

9.15.17

Service Brake Switch

The service brake switch works in conjunction with the
Stabil-TRAK™ system. With the boom above 40° and the
service brake depressed, the Stabil-TRAK™ system will
engage. There are other function combinations which will
engage the Stabil-TRAK™ system, for more information,
refer to Section 10.2, “Stabil-TRAK™ Description.” If the
Service Brake Switch is suspect in the proper operation
of the Stabil-TRAK™ system, refer to Section 10.6, “Sta-
bil-TRAK™ System Test.”

a. Service Brake Switch Removal

1. Disconnect the negative (–) battery cable at the

negative battery terminal (Fig. 9-134, 1).

Figure 9-134 Battery Cable Connections

2. Label and disconnect the cab harness electrical

connectors (Fig. 9-135, 1) from the service brake
switch.

Note: If roadlight option is installed the brake switch
(Fig. 9 -135, 2) will be longer and there will be more elec-
trical connections made.

3. Loosen locknut (Fig. 9 -135, 3) and remove switch

dust cover (4). Remove switch body (5).

b. Service Brake Switch Installation

1. Ensure that there is only one thread (Fig. 9-136, 1)

showing above the locknut (2) on the shaft of the
switch body (3).

2. Insert switch body (Fig. 9-136, 3) through the top of

the service brake switch bracket (4).

3. Thread the switch dust cover (Fig. 9-136, 5) onto the

switch body (3) until finger tight against the service
brake switch bracket (4).

4. Use a wrench and fully tighten the locknut

(Fig. 9-136, 2) against the service brake switch
bracket (4). There should now be approximately two
or three threads showing above the locknut.

5. Thread the bottom lip (Fig. 9-136, 6) of the switch

plunger through the hole in the bottom of the dust
cover (5).

6. Connect the cab harness electrical connectors

(Fig. 9-135, 1) to the service brake switch (5)
connectors.

7. Connect the negative (–) battery cable at the

negative battery terminal (Fig. 9 -134, 1).

8. Adjust the brake switch. (Refer to Section 9.15.17, c.

“Service Brake Switch Adjustment.”)

Figure 9-135 Service Brake Switch Installation

Figure 9-136 Service Brake Locknut and Dust Cap

Installation.

MA8410

1

MH3521

2

1

4

5

3

1

2

3

MA10,0710

4

5

6