Brake pedal and valve – SkyTrak 6042 Service Manual User Manual

Page 130

Cab and Covers

4.10

Model 6042 Legacy

Origin 7/02

4.3.4

Brake Pedal and Valve

a. Brake Valve Removal

Refer to Section 8.12.4, a. “Service Brake Valve
Removal” for removal information.

b. Brake Valve Installation

Refer to Section 8.12.4, b. “Service Brake Valve
Installation” for installation information.

c. Service Brake Pedal Removal

1. Park the vehicle on a firm, level surface. Level the

vehicle, ground the attachment, place the travel
select lever in the (N) NEUTRAL position, place the
neutral lock lever in the (N) NEUTRAL LOCK
position, engage the parking brake switch and shut
the engine OFF.

2. Place an Accident Prevention Tag on both the

ignition key switch and steering wheel, stating that
the vehicle should not be operated. (Refer to Section
1.5, “Accident Prevention Tag Usage.”)

3. Unlock and open the rear door. Allow the engine and

hydraulic fluid to cool.

4. Disconnect the battery negative (-) cable at the

battery negative (-) terminal.

5. Remove the four button-head screws securing the

lower dash panel (Fig. 4-14, 1) to the cab. Remove
the lower dash panel.

Figure 4-14 Remove the Lower Dash Panel

6. Remove the two hex-head capscrews (Fig. 4-15, 1),

four flat washers (2), two pivots (3), and two hex nuts
(4) securing the service brake pedal (5) to the cab.

7. Remove the service brake pedal (Fig. 4-15, 5) from

the cab.

Figure 4-15 Service Brake Pedal Mounting Arrangement

d. Service Brake Pedal Installation

1. Position the service brake pedal (Fig. 4 -15, 5) in its

mounting location within the cab.

2. Insert two brake pedal pivots (Fig. 4-15, 3) into their

mounting locations on the service brake pedal.

3. Insert one flat washer (Fig. 4-15, 2) onto a hex-head

capscrew (1). Work the capscrew through one side
of the brake pedal-to-cab mounting support. Secure
with a flat washer (2) and a hex nut (4). Repeat for
the other side.

4. Adjust the brake switch as needed. (Refer to Section

9.15.17, c. “Service Brake Switch Adjustment.”)

5. Install and secure the lower dash cover (Fig. 4-14, 1)

with four button-head screws.

6. Connect the battery negative (-) cable.

MA8560

MA8690