SkyTrak 6042 Service Manual - Manual (Page 132)

Cab and Covers
4.12 Model 6042 Legacy Origin 7/02
4.3.6 Joystick Assembly Replacement
a. Joystick Assembly Removal
1. Park the vehicle on a firm, level surface. Set the park
brake, ground the carriage, place the travel select
lever in the (N) NEUTRAL position, place the neutral
lock lever in the (N) NEUTRAL LOCK position,
engage the parking brake and turn the engine OFF.
2. Place an Accident Prevention Tag on both the
ignition key switch and steering wheel, stating that
the vehicle should not be operated. (Refer to Section
1.5, “Accident Prevention Tag Usage.”)
3. Disconnect the battery negative (-) cable at the
battery negative (-) terminal.
4. Remove four button-head screws (Fig. 4-18, 1) and
remove the right console panel (2).
Figure 4-18 Remove the Console Panel
Note: Record the location, and label all cables to ensure
correct installation.
5. Disconnect control cables at the joystick:
a. Push the control lever to expose the flats
(Fig. 4-19, 1) on the plunger (2). Place an
adjustable vise grip on the flats to hold the
plunger in place, and loosen the cable sleeve
nut (3).
b. Loosen the upper jam nut (Fig. 4-19, 4), and
remove the boom extend/retract cable (6) from
the bracket.
c. Repeat Steps a and b to disconnect the boom lift/
lower (Fig. 4-19, 7), attachment tilt (8) and frame
sway (9) control cables.
Figure 4-19 Disconnect Control Cables at Joysticks
6. Remove four button-head capscrews (Fig. 4-20, 1)
and remove the boom lift/lower, extend/retract
joystick assembly (2) from the vehicle. Remove the
capscrews (3) and remove the attachment tilt/frame
sway joystick assembly (4) from the vehicle.
Figure 4-20 Remove Joystick Assemblies
OH2430
1
2
~
1
MA8520
3
4
1
6 7
8
9
2
5
MA8630
2
1
3 4