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Cab installation, Warning – SkyTrak 6042 Service Manual User Manual

Page 149

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4.29

Model 6042 Legacy

Origin 7/02

Cab and Covers

19. Remove the mirrors and all other cab components,

as needed, if not previously removed.

20. Carefully begin to lift the cab. Stop and check that all

wiring, hydraulic hoses and fasteners are
disconnected or removed. If the throttle cable is still
attached to the cab, reposition or remove the throttle
cable as necessary.

21. When all wiring, hydraulic hoses and fasteners are

disconnected or removed, carefully and slowly lift
the cab and remove it from the frame. Readjust the
position of the sling as needed to help balance the
cab during removal.

22. When the cab is completely clear of the vehicle,

carefully lower it to the ground. Block up or support
the cab so that it does not move or fall. Assure that
no personnel enter the cab while it is being removed
from the vehicle.

23. Inspect the condition of the fittings, clamps, hydraulic

hoses, etc. Replace parts as indicated by their
condition.

24. Inspect and replace other vehicle parts that are

exposed with the cab removed. Repair or replace as
required.

4.6

CAB INSTALLATION

1. Block all four wheels to help prevent the vehicle from

moving. Assure that there is sufficient overhead and
side clearance for cab installation.

2. Attach a clevis (Fig. 4-47, 1 and 2) to each of the

cab lifting brackets. Route a sling (3) with a minimum
lifting capacity of 2,000 lbs. (907 kg) through the
clevis’ to a hoist or overhead crane. Make sure the
sling is centered between the clevis’ to ensure even
lifting.

3. Use a hoist or overhead crane and sling attached to

the cab. Carefully begin to align the cab with the
mounting holes in the frame. Stop and check that
wiring, hydraulic hoses, cables, etc., will not be
pinched or damaged as the cab is positioned.
Readjust the position of the sling as needed to help
balance the cab during installation.

4. Install the two upper capscrews (Fig. 4-47, 4) and two

flat washers (5). Torque the capscrews to
480 lb-ft (651 Nm).

5. Install the two lower capscrews (Fig. 4-47, 6) and two

flat washers (7). Torque the capscrews to
480 lb-ft (651 Nm).

WARNING:

Wear protective footwear

with reinforced toe caps and slip-resistant
soles. Failure to comply can result in foot injury
from falling objects or other bodily injury from
slipping or falling.

WARNING:

NEVER lift a heavy object

without the help of at least one assistant or a
suitable sling or hoist. Failure to comply can
result in death or serious personal injury.