SkyTrak 6042 Service Manual - Manual (Page 471)

9.101 Model 6042 Legacy Origin 7/02
Electrical System
9.13.6 Windshield/Roof Washer Reservoir
and Pump
The windshield washer motor and reservoir is a unit and
cannot be serviced separately.
a. Removal
1. Disconnect the negative (–) battery cable at the
negative (–) battery terminal (Fig. 9-74, 1).
2. Remove the nuts (Fig. 9-75, 1) and the lockwashers
(2) from the washer mounting studs (3).
Figure 9-75 Windshield/Roof Washer Reservoir and Pump
3. Pull the washer reservoir (Fig. 9-75, 4) out and away
from the mounting studs.
4. Rotate the washer reservoir, label and remove the
cab harness connectors (Fig. 9 -75, 5) from the
washer reservoir connectors (6).
5. Remove the windshield washer hose (Fig. 9-75, 7)
from the reservoir.
b. Disassembly
DO NOT disassemble the pump. The pump is not
serviceable. Replace pump if found to be defective.
c. Cleaning and Drying
Without submerging the pump, clean the pump and
reservoir with an approved solvent and dry with a clean,
lint-free cloth.
d. Inspection and Replacement
Inspect the electrical terminals for continuity. For
additional information, refer to Section 9.7.20, “Wind-
shield Washer Circuit and Troubleshooting (Option).”
e. Installation and Testing
1. Connect the windshield washer tube (Fig. 9 -75, 7) to
the reservoir.
2. Connect the cab wiring harness connectors
(Fig. 9 -75, 5) to the reservoir connectors (6).
3. Install the reservoir tank (Fig. 9-75, 4) onto the
welded studs (3).
4. Install the lockwashers (Fig. 9 -75, 2) and nuts (1)
and secure.
5. Fill the washer fluid reservoir with washer fluid.
6. Connect negative (–) battery cable at the negative
battery terminal (Fig. 9-74, 1).
7. Turn the ignition key switch to the RUN position and
press the washer switch. Verify that fluid is sprayed
on both the windshield and roof glass.
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