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SkyTrak 6042 Service Manual User Manual

Page 538

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10.4

Model 6042 Legacy

Origin 7/02

Index

Final Positioning Mode,

Base Oil Out ........................ 10.20

Final Positioning Mode,

Rod Oil Out .......................... 10.18

Free Pivot Mode,

Base Oil Out ........................ 10.16

Free Pivot Mode,

Rod Oil Out .......................... 10.14

Locked Mode .......................... 10.22
Locked Mode, Frame

Sway Left ............................. 10.24

Locked Mode, Frame

Sway Right........................... 10.22

Stabilizer Cylinder Oil Flow..... 10.13
Troubleshooting -

Final Positioning Mode,
Base Oil Out ........................ 10.21

Troubleshooting -

Final Positioning Mode,
Rod Oil Out .......................... 10.19

Troubleshooting - Free Pivot Mode,

Base Oil Out ........................ 10.17

Troubleshooting - Free Pivot Mode,

Rod Oil Out .......................... 10.15

Troubleshooting - Locked

Mode, Will Not Frame
Sway Left ............................. 10.26

Troubleshooting - Locked

Mode, Will Not Frame
Sway Right........................... 10.26

Troubleshooting Symptom

Chart .................................... 10.12

Stabil-TRAK™ Operation

Solenoid Valves ........................ 10.6
Understanding Stabil-TRAK™

System .................................. 10.4

Stabil-TRAK™ System

Electrical Circuit Operation

and Troubleshooting .............. 10.8

Hydraulic Circuit Operation and

Troubleshooting ................... 10.12

Stabil-TRAK™ Component

Terminology ........................... 10.2

Stabil-TRAK™ Description ....... 10.3
Stabil-TRAK™ Operation.......... 10.4
Stabil-TRAK™ Test ................ 10.27

Instructions ......................... 10.27
Procedures ......................... 10.27

Standard Practices

Capscrews and Metric Parts....... 7.6
Cleanliness ................................. 7.6
Gaskets and O-rings................... 7.6
Left and Right Sides of the

Engine...................................... 7.6

Switches and Solenoids

Boom Lift Sensor Removal

and Replacement................. 9.132

Engine Block Heater ...............9.127
Engine Coolant High

Temperature Sender ............9.125

Engine Low Oil Pressure

Sender..................................9.124

Fuel Level Indicator and

Fuel Level Sender ................9.130

Fuel Shutoff Solenoid..............9.107
Hourmeter ...............................9.132
Hydraulic Oil Temperature

Switch...................................9.108

Ignition Key Switch..................9.104
Park Brake Switch...................9.110
Service Brake Switch ..............9.134
Steer Select Switches .............9.122
Steer Select Valve...................9.123
Steering...................................9.120
Transmission Shift Control

Switch...................................9.112

Transmission Solenoid

Valves ..................................9.113

Transmission Temperature

Sender..................................9.126

T

Torques

Bolts and Nuts.............................2.6
Fasteners ....................................2.6
SAE 37° Flare Hydraulic Fittings.2.6

Adjustable O-Ring Boss Fittings to

O-Ring Boss Ports...............2.8

Assembly Procedure...............2.6
Pipe Fittings to Pipe Ports ......2.8
Straight O-Ring Boss Fittings to

O-Ring Boss Ports...............2.7

SAE Flat Face 0-Ring Seal Hydraulic

Fittings......................................2.9

Adjustable O-Ring Boss Fittings to

O-Ring Boss Ports.............2.10

Assembly Procedure...............2.9
Pipe Fittings to Pipe Ports ....2.10
Straight O-Ring Boss Fittings to

O-Ring Ports........................2.9

Training Mechanics as Operators ...1.3

Transmission

After Service or Replacement ...6.13
General Specifications ................6.4
Inspection and Internal

Repair.....................................6.10

Installation .................................6.10
Lubrication...................................6.4
Performance Specifications ........6.4
Related Fuse Ratings, Amps ......6.4
Removal ......................................6.6
Troubleshooting ........................6.14

Transmission Gear Selection

Troubleshooting

Forward First Gear Circuit ........ 9.61
Forward Fourth Gear Circuit..... 9.64
Forward Second Gear Circuit ... 9.62
Forward Third Gear Circuit ....... 9.63
Reverse First Gear Circuit ........ 9.65
Reverse Second Gear Circuit... 9.66
Reverse Third Gear Circuit....... 9.67

Transmission Maintenance

Introduction................................. 6.4
Schedule .................................... 6.5

Transmission: ZF 4 WG-98 TC

Component Terminology ............ 6.2
Description ................................. 6.3
Maintenance ............................... 6.4
Replacement .............................. 6.6
Specifications ............................. 6.4
Towing a Disabled Vehicle ....... 6.13
Troubleshooting........................ 6.14

Transmission: ZF 4 WG-98 TS

Operation.................................... 6.3
Serial Number ............................ 6.3

V

Valves and Manifolds.................... 8.68

Main Control Valve ................... 8.70
Power Steering Valve ............... 8.92
Secondary Function

Manifold ................................. 8.85

Service Brake Valve ................. 8.87
Shuttle Valve ............................ 8.91
Steer Select Valve .................... 8.94
Unloader Valve ......................... 8.68

W

Wear Pads, Boom......................... 3.65

Wheels and Tires

Installing Wheel and Tire

Assembly Onto Vehicle ......... 5.23

Removing Wheel and Tire

Assembly from Vehicle .......... 5.22

Tires ......................................... 5.24
Wheel Cleaning ........................ 5.23
Wheel Inspection and

Replacement ......................... 5.23

Window Wiper/Washer

Roof Wiper Motor ..................... 9.99
Roof Wiper Switch .................... 9.98
Windshield Wiper Motor ........... 9.96
Windshield Wiper Switch .......... 9.95
Windshield/Roof Washer

Reservoir and Pump............ 9.101

Windshield/Roof Washer

Switch .................................. 9.100

Wiring Harnesses

Cleaning and Drying ................... 9.8
Disassembly ............................... 9.7