SkyTrak 6042 Service Manual - Manual (Page 487)

9.117 Model 6042 Legacy Origin 7/02
Electrical System
d. Transmission Upper Valve Body Solenoid
Installation
Note: When installing the solenoid valve into the valve
body, position the solenoid valve wires so that they do
not interfere with the protective cover plate.
1. Install the flat washer (Fig. 9-103, 11) and solenoid
valve (6) along with the retaining plate (10). Connect
the internal wire connector to solenoid. Insure that
the claw side (12) of the retaining plate is facing
down toward the valve body surface (13).
2. Install the solenoid capscrew (Fig. 9-103, 9) and
torque to 53 lb/in (6 Nm).
3. Install the protective cover gasket (Fig. 9-103, 7) on
the valve body. Position the protective cover plate (5)
over the gasket. Install six lockwashers (3) and
capscrews (1), and tighten until the valve body
spring (14) (upper valve body only) is compressed
and the cover plate sits flush over the gasket.
4. Install the four lockwashers (Fig. 9-103, 4) and four
capscrews (2). Torque to 84 lb/in (9,5 Nm).
5. Connect the negative (–) battery cable to the
negative battery terminal (Fig. 9-102, 1).
6. Test the operation of the transmission. Put the
transmission through its entire range of gears
(speeds) in both (F) FORWARD and (R) REVERSE,
and check that the transmission also shifts into (N)
NEUTRAL.
7. Verify that each function works properly and that the
transmission does not engage when in (N) NEUTRAL.
For further information, refer to the Transmission Service
Manual, Model ZF 4 WG-98 TC OmniQuip P/N 8990455
(ZF P/N 5871 135 002).
e. Transmission Lower Valve Body Solenoid Removal
Note: In order to service the lower valve body housing,
the upper valve body housing MUST be removed to allow
access to the lower housing protective cover. The area
around the upper and lower valve body housing must be
thoroughly cleaned to avoid contamination of internal
transmission components.
1. Disconnect the negative (–) battery cable at the
negative battery terminal (Fig. 9-102, 1).
2. Thoroughly clean the area around the upper and
lower valve body housing.
3. Remove screws securing the upper valve housing to
the transmission.
4. Remove upper valve body housing from transmission,
and set aside in a clean area, free of dirt, grease and oil.
5. Remove the upper valve housing flat gasket.