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2 fault diagnosis, 1 impossible operation of controller – IAI America MSCON User Manual

Page 293

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Chapter 8

Troubleshooting

285

8.2 Fault Diagnosis

This section describes faults largely divided into three types as follows:

(1) Impossible operation of controller

(2) Positioning and speed of poor precision (incorrect operation)

(3) Generation of noise and/or vibration

(4) Communication not established

8.2.1 Impossible operation of controller

Situation

Possible cause

Check/Treatment

Power supply status LED

turns ON in orange when

the power is turned ON.

Control power supply error (when

overvoltage applied or internal

overcurrent detected)

Check the voltage of the control

power supply (24V DC).

EMG in gateway status

LEDs turns ON in red.

During emergency-stop.

To cancel emergency stop, make

short-circuit between EMG+ and

EMG- of the system I/O connector.

(Already short-circuited at delivery)

[Refer to 2.2 [3] Power Supply and

Emergency Stop]

ALM/RDY in gateway

status LEDs turns ON in

orange, or driver status

LED (SV/ALM) for each

axis turns ON in red.

Occurrence of alarm.

Check the error code with the

teaching tool being connected and

remove the cause by referring the

alarm list.

[Refer to 8.4 Alarm List.]

Both position No. and

start signal are input to

the controller, but the

actuator does not move.

1) Servo OFF condition

2) The pause signal is OFF.

3) Positioning command is issued

to a stop position.

4) There is no positioning data set

to the commanded position

number.

5) Writing the information in a

wrong area for Direct Indication

Mode.

1) Is the LED (SV/ALM) on the driver

board that the axis to be operated

is connected turned ON in green?

[Refer to Name for Each Parts

and Their Functions]

Turn ON the servo-on signal

SON.

2) Turn OFF the pause signal STP.

3) Check the sequence or the

settings of the position table.

4) It will generate Alarm Code 0A2

“Position Data Error”. Conduct the

position table setting.

Operation is not

performed even though

the teaching tool is

connected, and power to

the controller motor and

control circuit is supplied.

(the emergency stop

switch is released on the

teaching pendant)

Cable treatment or mode selection

1) Emergency stop condition

2) The pause signal is OFF.

3) In pause

1) When the setting of the

emergency stop circuit is

connected to the system I/O

connecter, cancel the emergency

stop. In case it is difficult to cancel

it for such a reason as starting up,

as a temporary treatment, make

short-circuit between EMG+ and

EMG- of the system I/O

connector.

Warning

If the process of 1) is conducted,

put back the setting as soon as

the adjustment work is finished.

Starting the operation without

putting it back may cause a

serious accident since the

emergency stop is set invalid

2) 3) Put the operation mode switch

on the front panel of the controller

to “MANU” side, and select the

teach mode on the teaching tool.