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Introduction, Standard features and benefits – Watlow EZ-ZONE RMC User Manual

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Watlow EZ-ZONE

®

RMC Module

5

Chapter 1 Overview

Introduction

The EZ-ZONE

®

Rail Mount Control module (RMC)

takes the pain out of solving your thermal loop re-

quirements whether it be for a single loop, multi-loop,

stand-alone or distributed control applications.

It just got a whole lot easier to solve the thermal

requirements of your system. The RMC module is

provided in a space-saving, rail-mount package and

is highly scalable where you only pay for what you

need. For those applications that require the ability

to configure/monitor the control over a network, Mod-

bus RTU communications is an option. Other commu-

nications protocols are also available (e.g., EtherNet/

IP, DeviceNet, Modbus TCP and Profibus DP) when

used in conjunction with an RM Access (RMA) mod-

ule or when using a Remote User Interface/ Gateway

(RUI/GTW).

Standard Features and Benefits

Integrated PID and over/under safety limit con-

troller in one package
Provides two mounting options (DIN rail, chassis

mount)

Reduces wiring time and termination complexity

compared to connecting discrete products

Reduces panel space and installation cost
Increases user and equipment safety for over/under

temperature conditions

Integrated power controller output
Includes the patented NO-ARC, which drives up to

15 amp resistive loads directly

• Reduces component count and cost of ownership
• Saves panel space and simplifies wiring
Current monitoring (traditional or algorithm)
Detects heater current flow and provides alarm

indication of a failed output device or heater load

• For use in single phase loads

Communication Capabilities
Supports network connectivity to a PC or PLC
• Watlow Standard Bus or Modbus

®

RTU

• Provides plug and play capabilities with Remote

User Interface (RUI’s) and RMA module

• Free standard bus communications port and free

PC software (EZ-ZONE Configurator)

Additional Control Integration Options

Provides a sequencer function
• Includes programmable timer functions
• Includes programmable counter functions
• Allows for simple math and logic programming op-

tions

Advanced PID Control Algorithm
• Offers TRU-TUNE

®

+ adaptive control to provide

tighter control for demanding applications

• Provides auto-tune for fast, efficient startup
Integrated Thermal Loop Diagnostics
• Users can easily tell that the entire thermal sys-

tem is functioning properly

• Provides complete system diagnostics that are far

superior to simple discrete level diagnostics

• Allows for flexible synergistic use of hardware,

such as using one loop's sensor as a backup to an-

other loop in the event of sensor failure.

• Helps prevent load loss or allow for maintenance to

be scheduled when more convenient.

• Provides notification of system problems to help

reduce maintenance and service costs

Off-the-Shelf Designed System Solution
• Improves system reliability with a factory integrat-

ed solution that minimizes inter-module connec-

tions and potential problems at screw termination

points.

• Reduces installation cost
• Eliminates compatibility headaches often encoun-

tered with using many different components and

brands

Controller Handles High Ambient Tempera-

tures
• Operates in an unprecedented temperature range

of -18 to 65°C (0 to 149°F) for cabinets and panel

enclosures with elevated temperature levels

Memory for Saving and Restoring User-Defined

Parameter Default Settings
• Allows customers to save and restore their own de-

fined defaults for machine parameter settings

• Reduces service calls and downtime due to inad-

vertent end user parameter adjustments

RMC Modules Allow for Greater Design Flex-

ibility

Allows PID loops to be added in increments of one.
• Saves money because you do not pay for any more

than you need and don’t settle for any less func-

tionality than you need

Synergistic Module Control (SMC)
• Allows outputs selected for control (heat/cool),

alarms or events to be located in any physical mod-

ule, regardless of which module is connected to the

input sensor