beautypg.com

38 full-surface machining, Fundamentals of full-surface machining – HEIDENHAIN SW 548328-05 DIN Programming User Manual

Page 423

background image

HEIDENHAIN MANUALplus 620, CNC PILOT 620/640

423

4.38 F

u

ll-surf

ace mac

h

ining

4.38 Full-surface machining

Fundamentals of full-surface machining

In "full-surface machining," the front and rear ends can be machined in
one

NC program. The control supports full-surface machining for all

common machine designs. The features include angle-synchronous

part transfer with rotating spindle, traversing to a stop, controlled

parting, and coordinate transformation. This ensures efficient full-

surface machining and simple programming.
You describe the turning contour, the contours for the C axis as well

as full-surface machining functions in one NC program. Expert

programs are available for configuring the lathe.
You can also enjoy the benefits of full-surface machining on lathes

with only one spindle.

Rear-face contours with C axis:

The XK axis and therefore also the

C axis are oriented with respect to the workpiece, not to the spindle.

Therefore, for the rear face:

Orientation of the XK axis: To the left (front face: to the right)

Orientation of the C axis: Clockwise

Direction of rotation for circular arcs G102: Counterclockwise.

Direction of rotation for circular arcs G103: Clockwise.

Turning:

The CNC PILOT supports full-surface machining with

conversion and mirroring functions. This makes it possible to keep the

usual directions of movement for rear-side machining as well.

Program a positive value to depart the workpiece.

Program a negative value to approach the workpiece.

The machine manufacturer can provide your lathe with suitable expert
programs

for workpiece transfer.

Reference points and coordinate system:

The position of the

machine and workpiece zero points as well as the coordinate systems

for the spindle and opposing spindle are illustrated in the figure at

bottom. With this design of lathe it is recommended to mirror only the

Z axis. Then, for either spindle, moving in positive direction will stand

for motion away from the workpiece.
Usually the expert program contains the mirroring of the Z axis and the

zero-point shift by the dimension "NP-Offs."

(Trans_Z1)