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Earth grounding, Earth grounding 167 – Watlow Series D8 User Manual

Page 185

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Series D8 User’s Guide

Chapter 7: Troubleshooting and Reconfiguring

Doc. 0600-3120-2000

Watlow Anafaze

167

For thermocouples, remove the thermocouple leads

and use a digital voltmeter to measure the resistance

between the positive and negative thermocouple

leads. A value of 2 to 20

is normal. Readings in

excess of 200

indicate a problem with the sensor.

For RTDs, measure between the IN+ and IN- termi-

nals of TB1. RTD inputs should read between 20

and 250

.

5. To verify that the controller hardware is working correct-

ly, check any input (except an RTD) as follows:
a) Disconnect the sensor wiring.
b) In the Input menu, set the Input type parameter to

J thermocouple

.

c) Place a short across the input. On the loop that you

are testing, the controller should indicate the ambi-

ent temperature.

Earth Grounding

If you suspect a problem with the ac ground or a ground loop:

Measure for ac voltage between ac neutral and panel

chassis ground. If ac voltage is above 2 Vac, then there

may be a problem with the ac power wiring. This should

be corrected per local electrical codes.

With ac power on, measure for ac voltage that may be

present between control panels’ chassis grounds. Any ac

voltage above 2 Vac may indicate problems with the ac

ground circuit.

With the heater power on, check for ac voltage on ther-

mocouples. A control output providing power to the

heaters will increase the ac voltage if there is heater leak-

age and an improper grounding circuit. Measure from ei-

ther positive or negative thermocouple lead to ac ground.

AC voltage above 2 Vac may indicate the ground lead is

not connected to the D8 TB2 ground terminal.

If the above tests indicate proper ac grounding but the control-

ler is indicating incorrect temperatures or process readings:

Verify which type of sensor is installed and that the Input
type

parameter in the Input menu is set accordingly.

For an RTD or process input, check that the correct input

scaling resistors are installed (see Installing Scaling Re-

sistors on page 172) and check the input scaling parame-

ter settings (see Setting Up a Process Input on page 88).

If readings are erratic, look for sources of electrical

noise. See Noise Suppression on page 21.