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How to set up ratio control, Ratio control example: diluting koh, How to set up ratio control 105 – Watlow Series D8 User Manual

Page 123: Ratio control example: diluting koh 105, Set point of the ratio loop 105

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Series D8 User’s Guide

Chapter 4: Operation and Setup

Doc. 0600-3120-2000

Watlow Anafaze

105

Figure 4.13 Relationship Between the Process

Variable on the Master Loop and
the Set Point of the Ratio Loop

NOTE!

Ratio control cannot be used on the same
control loop as cascade control.

How to Set Up Ratio Control

1. Adjust and tune the master loop for optimal performance

before implementing the ratio setup.

2. For the ratio loop, set the parameters in the Ratio menu.
3. Configure both the master loop and the ratio loop for in-

puts, outputs, and alarms

Ratio Control Example: Diluting KOH

A chemical process requires a formula of two parts water

(H

2

O) to one part potassium hydroxide (KOH) to produce di-

luted potassium hydroxide. The desired flow of H

2

O is 10 gal-

lons per second (gps), so the KOH should flow at 5 gps.
Separate pipes for each chemical feed a common pipe. The

flow rate of each feeder pipe is measured by a D8, with H

2

O

flow measured on loop 1 and KOH flow measured on loop 2.

The outputs of loops 1 and 2 adjust motorized valves.

High SP

Low SP

Input Range

Input Range

Master PV * Control Ratio + SP Diff

erential

Ratio Loop Set P

oint

Master Loop Process Variable

SP Differential

SP = Set Point

PV = Process Variable

Low

High