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Gasboy Atlas Start-up User Manual

Page 173

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MDE-4334D Atlas™ Start-up and Service Manual · July 2013

Page 6-53

Pumping Unit

Hydraulic/Mechanical Components

To remove the strainer/strainer check valve, proceed as follows:

1

Lower the pumping unit fluid level by removing the plug located in the lower part of the
strainer cover. Remove the four hex nuts holding the cover in place.
Note: Removing the plug allows air to enter (see

Figure 6-28

on

page 6-52

).

2

Remove the strainer cover. Inspect the gasket for damage. If the gasket is damaged, discard the
gasket and replace it with a new gasket.

3

Carefully pull out the strainer. Keep the strainer in a horizontal position to avoid
contaminating the pumping unit with strainer debris. It may be required to use a small tool to
gently hook the inside of the metal strainer end cap.

4

If the pumping unit contains an inlet check valve assembly, remove the inlet check valve.
Inspect the area for cracked or otherwise damaged gaskets. Replace any worn or damaged
gaskets.

5

Remove the strainer from the bore located behind the check valve assembly. Inspect the
strainer for damage. Clean and/or replace the strainer, if required.

Installing Strainer Check Valve

To install the strainer check valve, proceed as follows:

1

If the unit is equipped with the check valve option, insert the dome strainer into the bore.

2

Clean any debris from the check valve and carefully inspect the gaskets.

3

Insert the check valve assembly or strainer support into the corresponding pumping unit bore
(see

Figure 6-28

on

page 6-52

).

Press the assembly squarely over the receiving cylindrical

surface until the gasket seats over the surface and holds the assembly in position.

4

Insert a new or cleaned strainer into the bore, over the check valve assembly.

5

Clean any debris from the strainer cover and install a new gasket.

6

Install the strainer cover. Hand-tighten and keep the cover parallel to the casing face. Torque
the screws to 150 lbs-in (17 Nm). Do not overtighten as it may cause damage.

7

Replace the plug in the hole of the strainer cover.
Note: Use a UL-approved sealant suitable for the fuel involved.

Service Tips

• Clogged strainers must be frequently cleaned using denatured alcohol. If damaged or

permanently clogged, replace the strainer.

• If check valves are sticking, it may cause reduced flow rate. If stuck open, check valves

cause the loss of unit prime.

• It is a good service practice to replace the strainer cover gasket when servicing the strainer

or check valve. This will help avoid subsequent leaks.