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Compare readings with, Acceptable range tables, Acceptable ranges - metric measure – Gasboy Atlas Start-up User Manual

Page 141: Probable causes of low flow rate for pumps

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MDE-4334D Atlas™ Start-up and Service Manual · July 2013

Page 6-21

Measuring Pressure and Vacuum

Hydraulic/Mechanical Components

Acceptable Range Tables

The values listed in the following tables are approximate and may vary depending on site
conditions, the hanging hardware used, age of units, and other factors. Flow rate for a standard
gallonage is based on 5/8-inch hoses, 3/4-inch swivels, and unleaded gas. Flow rate for high
gallonage is based on 1-inch hoses and OPW7H Nozzle.

Acceptable Ranges (Pumps) - Standard and High Flow Rate Units

Full Flow - All Nozzles Open

By-pass - Nozzles Closed

Pump Configuration

Inlet
Vacuum
(in hg)

Discharge
Pressure
(in psi)

Flow Rate
(gpm)

Inlet Vacuum
(in hg)

Discharge
Pressure.
(in psi)

One Pumping Unit per Hose:

Standard Flow

4 - 10

15 - 30

10 - 13

4 - 7

20 - 35

High Flow

6 - 12

25 - 40

18 - 24

5 - 8

28 - 45

One Pump Unit per Two Hoses:

Standard Flow

4 - 10

20 - 35

17 - 20

4 - 7

22 - 38

Acceptable Ranges - Metric Measure

Note: This range is for both hoses running.

Full Flow - All Nozzles Open

By-Pass - Nozzles Closed

Pump Configuration

Inlet
Vacuum
(cmhg)

Discharge
Pressure bar Flow Rate ipm

Inlet Vacuum
cmhg

Discharge
Pressure bar

One Pumping Unit per Hose:

Standard Flow

10.2 - 25.4

1.0 - 2.1

37 - 50

10.2 - 17.8

1.3 - 2.4

High Flow

15.2 - 30.5

1.7 - 2.8

68 - 90

12.7 - 20.3

1.9 - 3.1

One Pump Unit per Two Hoses:

Standard Flow

10.2 - 25.4

1.3 - 2.4

64 - 76

10.2 - 17.8

1.5 - 2.6

Probable Causes of Low Flow Rate for Pumps

Use the following table to determine the causes of low flow rate:

Low Flow Rate Symptom

Probable Causes

The open nozzle vacuum reads high,
pressure reads low, and closed nozzle
pressure is normal.

• Check valve sticking, closed, or partially closed
• Pumping unit strainer dirty
• Supply line obstructed or restricted
• Spring loaded check valve in supply line
• Storage tank air vent plugged
• Undersized supply line for unit
• Tank too far or too deep (no further than 50’ away and 10’ deep)
• Vapor lock (very low to no flow)

The open nozzle vacuum reads low or
normal, pressure reads high, and closed
nozzle pressure is normal.

• Hose crushed
• Nozzle defective
• Meter binding
• Discharge piping obstructed
• Filter dirty
• Bypass valve defective or sticking
• Regulator or check relief valve defective or sticking
• Solenoid valve defective
• Meter check valve defective or sticking