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Rockwell Automation 7000A PowerFlex Medium Voltage Drive (A-Frame) - Classic Control User Manual

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Table of Contents vii

7000 “A” Frame

7000A-UM150F-EN-P – June 2013

Chapter 5

Functional Description

Introduction .............................................................................. 5-1

Description of Operation ......................................................... 5-2

Speed Command ...................................................................... 5-3

Speed Reference ...................................................................... 5-4

Speed Control .......................................................................... 5-6

Flux Control ............................................................................. 5-8

Flux Control for Synchronous Motor .................................... 5-10

Current Control ...................................................................... 5-12

Line Converter Feedback ....................................................... 5-14

Machine Converter Feedback ................................................ 5-15

Motor Model .......................................................................... 5-16

Line/Machine Converter Protection ....................................... 5-18

Power Semiconductor Diagnostics ........................................ 5-19

Off-line Detection of Failed SCRs/SGCTs ..................... 5-20

Line Converter .......................................................... 5-20

Machine Converter ................................................... 5-22

On-line Detection of Failed SCRs/SGCTs ...................... 5-23

Test Modes ............................................................................. 5-24

Flying Start (Induction Motor) ............................................. 5-26

Flying Start (Synch Motor) .................................................... 5-28

Tachometer/Encoder Option .................................................. 5-28

Synchronous Transfer ............................................................ 5-29

Transfer to Bypass ........................................................... 5-31

Transfer to Drive ............................................................. 5-34

Analog Outputs ...................................................................... 5-35


Chapter 6

Component Definition

Cabling Cabinet for Base Drive ............................................... 6-1

And Maintenance

Cabling Cabinet with Integral Isolation Transformer .............. 6-2

Cabling Cabinet with Integral Line Reactor & Input Starter ... 6-3

Cabling Cabinet with Integral Line Reactor, without Starter .. 6-4

Hall Effect Sensor Replacement .............................................. 6-5

Current Transformer Replacement .......................................... 6-6

Converter Cabinet Components ............................................... 6-7

Converter Cabinet .................................................................... 6-8

Voltage-Sensing Assembly ...................................................... 6-8

Voltage-Sensing Circuit Board Assembly Replacement .... 6-9

Transient Suppression Network (TSN) .................................. 6-10

MOV Suppressor ............................................................. 6-10

MOV Fuse ....................................................................... 6-11

Simplified Wiring Diagrams .......................................... 6-12

Transient Suppression Network Fuse Replacement ........ 6-13

Varistor Replacement ...................................................... 6-14

PowerCage™ ......................................................................... 6-15

SGCT and Snubber Circuit .................................................... 6-18

Uniform Clamping Pressure .................................................. 6-19

Checking Clamping Pressure ................................................. 6-19

Clamping Pressure Adjustment ....................................... 6-20