Drive exception/fault behavior, Drive exception/fault, Behavior – Rockwell Automation 2094-EN02D-M01-Sx Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives User Manual User Manual
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Rockwell Automation Publication 2094-UM002E-EN-P - May 2012
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Troubleshooting the Kinetix 6200 and Kinetix 6500 Drive System
Chapter 8
Drive Exception/Fault Behavior
Table 101 - Drive Behavior, FLT Sxx Fault Codes
Four-character Display Message
RSLogix 5000 Fault
Message
Description
CIP Motion
Exception Behavior
Sercos Fault
Behavior
FLT S02…MTR COMMUTATION
Illegal Hall State
The motor encoder Hall inputs are all high or all low.
Coast/Disable
Coast/Disable
FLT S03…MTR OVERSPEED FL
Motor Overspeed
The motor speed has exceeded 125% of the motor maximum
speed ratings.
Coast/Disable
Coast/Disable
FLT S04…MTR OVERSPEED UL
(Kinetix 6500 drives only)
Motor Overspeed
Motor speed has exceeded 125% of maximum rated speed. The
100% trip point is dictated by the lesser of the user velocity
limits or the motor rated base speed.
Decel/Hold
N/A
FLT S05…MTR OVERTEMP FL nn
Motor
Overtemperature
The motor thermostat, motor thermistor, or encoder
temperature sensor indicates that the motor factory
temperature limit has been exceeded. The nn sub-code is
defined as follows:
01: Motor Thermostat or Thermistor.
02: Encoder Temperature Sensor.
Coast/Disable
Coast/Disable
FLT S06…MTR OVERTEMP UL nn
(Kinetix 6500 drives only)
Motor
Overtemperature
Decel/Hold
N/A
FLT S07…MTR OVERLOAD FL
Motor Thermal
Protection
The thermal model for the motor indicates that the
temperature has exceeded 110% of its rating.
Decel/Disable
Decel/Disable
FLT S08…MTR OVERLOAD UL
(Kinetix 6500 drives only)
Motor Thermal
Protection
The thermal model for the motor indicates that the
temperature has exceeded a user programmable limit.
Decel/Hold
N/A
FLT S10…INV OVERCURRENT
IPM Fault
The IPM fault output indicates that the power transistors were
turned off because of overcurrent, overtemperature, or power
supply problems.
Coast/Disable (open
contactor enable relay)
Coast/Disable (open
contactor enable relay)
FLT S11…INV OVERTEMP FL
Inverter
Overtemperature
The inverter temperature has exceeded its limit.
Coast/Disable (open
contactor enable relay)
Coast/Disable (open
contactor enable relay)
FLT S13…INV OVERLOAD FL
Inverter Thermal
Protection
The thermal model for the power transistors indicates that the
temperature has exceeded 110% of its rating.
Coast/Disable
Coast/Disable
FLT S14…INV OVERLOAD UL
(Kinetix 6500 drives only)
Inverter Thermal
Protection
The thermal model for the power transistors indicates that the
temperature has exceeded the user-programable limit.
Decel/Hold
N/A
FLT S16…GROUND CURRENT
Ground Fault
Excessive ground current was detected in the converter.
Coast/Disable (open
contactor enable relay)
Coast/Disable (open
contactor enable relay)
FLT S18…CONV OVERTEMP FL
Converter
Overtemperature
The converter temperature has exceeded its limit.
Coast/Disable (open
contactor enable relay)
Coast/Disable (open
contactor enable relay)
FLT S20…CONV OVERLOAD FL
Converter Thermal
Protection
The thermal model for the converter indicates that the
temperature has exceeded its rating.
Coast/Disable (open
contactor enable relay)
Coast/Disable (open
contactor enable relay)
FLT S21…CONV OVERLOAD UL
(Kinetix 6500 drives only)
Converter Thermal
Protection
The thermal model for the converter indicates that the
temperature has exceeded a user-programmable limit.
Decel/Hold
N/A
FLT S22…AC POWER LOSS
AC Power Loss
All three AC input phases are detected as absent when an axis is
enabled.
Coast/Disable
Decel/Disable
FLT S23…AC PHASE LOSS nn
AC Phase Loss
Some, but not all AC input phases are detected as absent. The
nn sub-code is defined as follows:
01: L1 is missing.
02: L2 is missing.
03: L3 is missing.
Coast/Disable (open
contactor enable relay)
(IAM modules)
Decel/Hold
(AM modules)
Coast/Disable (open
contactor enable relay)
(IAM modules)
Decel/Hold
(AM modules)
FLT S25…PRECHARGE FAILURE
Pre-charge Failure
The converter pre-charge circuit detected that the DC bus did
not reach an appropriate voltage level after charging for a
period of time.
Coast/Disable (open
contactor enable relay)
Coast/Disable (open
contactor enable relay)
FLT S29…SHUNT OVERLOAD FL
Shunt Thermal
Protection
The thermal model for the shunt circuitry indicates that the
temperature has exceeded its rating.
Coast/Disable (open
contactor enable relay)
Coast/Disable (open
contactor enable relay)
FLT S30…SHUNT OVERLOAD UL
(Kinetix 6500 drives only)
Shunt Thermal
Protection
The thermal model for the shunt circuitry indicates that the
temperature has exceeded a user-programmable limit.
Decel/Hold
N/A
FLT S31…SHUNT MODULE
Shunt Module Fault
The shunt module in a multi-axis system has a fault.
Coast/Disable (open
contactor enable relay)
Coast/Disable (open
contactor enable relay)