Yaskawa PC NC User Manual

Yasnac pc nc operating manual

Table of contents

Document Outline

3.7.4 Configuration Screen 3-61
3.7.5 Backup and Restore Screen 3-63
3.7.6 CPU Monitor Screen 3-65
3.7.7 Setting Parameters Screen 3-67
3.7.8 NC Parameters Screen 3-70
3.7.12 Parameter Search Screen 3-75
3.7.13 High Speed Cutting Screen 3-77
3.7.14 User Install Screen 3-78
3.7.15 MTB Install Screen 3-81
3.7.16 PLC Parameters Screen 3-82
3.7.17 PLC Diagnosis Screen 3-83
3.7.18 Ladder Monitor Screen 3-88
3.7.19 Switch Label Screen 3-88
4.1 MAINTENANCE DATA 4-2
4.1.1 Checking the Status of Problems 4-2
4.1.2 Checking the NC Information 4-3
4.1.3 Display of Alarm Information 4-3
4.1.4 Cause of Alarm and Corrective Action 4-4
4.1.5 Troubleshooting (1) 4-5
4.1.6 Troubleshooting (2) 4-12
4.1.7 Alarms Not Indicated by Alarm Numbers 4-16
4.1.8 PCNC Alarms Not Indicated by Alarm Numbers 4-28
4.1.9 Touch Screen Maintenance 4-28
4.1.10 Mode of PCNC Operation 4-29
4.1.11 Self-Diagnosis Function 4-30
4.1.12 Hard Drive Mounting Replacement 4-32
- 1
Outline of the YASNAC System
- 1.1 Outline of the YASNAC System 1-2
- 1.2 Protective Functions 1-9
1.1 Outline of the YASNAC System
- 1.1.1 System Configuration
  - FIGURE 1.1.1.1: Standard Configuration of PCNC System
  - Table 1.1.1.1: List of YASNAC PCNC System Components
- CPU rack
- JZNC-JPCRKM-o-oooo-oo
- NC Operation Panel
- JZNC-JPCOP-ooo-oo
- SERVOPACK
- SGDC-oo
- Spindle drive
- CIMR-M5oo
- Servomotor
- SGMo-oo
- Spindle motor
- UAASKA-oo
- Remote Pendant
- TBA
  - 1.1.2 Environmental Requirements
  - 1.1.3 Machine Operation Panel
    - FIGURE 1.1.3.1: Example of Machine Operation Panel
  - 1.1.4 General Specifications
- Controlled axes
- Number of simultaneously controlled axes
- Least input increment
- Least output increment
- Maximum programmable value
- Absolute/incremental programming
- Decimal point input
- Input unit 10 times
- Tape code
- NC tape
- Input format
- Buffer register
- Positioning
- Linear interpolation
- Circular interpolation
- Rapid traverse
- Cutting feed
- Dwell
- Incremental feed
- Automatic acceleration and deceleration
- Program storage capacity
- Number of programs
- Program editing
- Program number search
- Sequence number search
- Address search
- MDI editing
- Operation panel
- MDI function
- l-line MDI
- Operation and display
- Calendar display
- Pop-up menu
- Buzzer function
- Input/Output interface
- Tool function
- Miscellaneous function
- Tool length offset
- Tool position offset
- Number of tool offset data sets
- Manual return to reference point
- Automatic return to reference point
- Automatic return to second reference point
- Reference point return check
- Return from reference point
- Base coordinate system setting
- Label skip
- Single block
- Optional stop
- Optional block skip
- Dry run
- Machine lock
- Miscellaneous function lock
- Display lock
- Manual absolute
- Numerical value set-up
- Break-point function
- Operation mode
- Feed hold
- Circular interpolation by R command
- Repetitive circle interpolation
- Subprogram
- Exact stop check
- Exact stop check mode
- Emergency stop input
- Overtravel
- Axis interlock
- Stored stroke limit
- Self-diagnostics (always displayed)
- Power supply
- Ambient temperature
- Humidity
- Number of controlled axes
- Rotary axis control
- Least input/output increment of rotary axis
- Inch/metric switching
- Multi-active registers
- Helical interpolation
- Synchronized feed (solid tap)
- High-speed mode operation
- F1-digit
- Simultaneous1-axis handle feed
- Simultaneous 2-axis handle feed
- Simultaneous 3-axis handle feed
- Addition of program storage capacity
- Addition of number of programs
- Playback
- Internal toggle switch
- NC program drawing
- Comment display function
- Tape reader without take-up reels
- Tape reader with take-up reels
- RS-232C interface
- T4-digit command
- Second miscellaneous function
- Tool radius offset
- Addition of tool offset data sets
- Manual second reference point return
- Automatic third/fourth reference point return
- Workpiece coordinate system setting
- Expanded number of workpiece coordinate systems
- Local coordinate system
- Rotation of workpiece coordinate system
- Optional block skip B
- Automatic mode handle offset
- Program restart
- Automatic tool length measurement (TLM)
- Manual interruption point return
- Canned cycle
- Canned cycle B
- Circle cutting
- Macroprogram
- Programmable mirror image
- Scaling
- Coordinate system rotation
- Automatic comer override
- Programmable data input
- Hole machining pattern cycle
- Program copy
- Stored pitch error compensation
- Unidirectional approach
- Skip function
- Tool life control function
- Program interruption
- Stored stroke limit B
- Stored stroke limit C
1.2 Protective Functions
- 1.2.1 Emergency Stop
  - Table 1.2.1.1: Emergency Related Signals
- Emergency Stop Input
- CN12-19 pin on JZNC-JFC 10 board
- SVMX
- CN12-17 pin on JZNC-JFC 10 board
- BKX
- CN12-16 pin on JZNC-JFC 10 board
- PCNC System Outline
2.1 General Operation Flow
- FIGURE 2.1.1: Operation Procedure
2.2 Inspection Before Turning the Power ON
- 2.2.1 Inspection of the NC Unit
- 2.2.2 Preparation before Turning the Power ON
2.3 Turning the Power ON and Inspecting After Power ON
- 2.3.1 Procedure for Turning the Power ON
  - FIGURE 2.3.1.1: Power ON Sequence
- 2.3.2 Checking the Motors for Abnormalities
- 2.3.3 Procedure for Turning Power OFF
  - FIGURE 2.3.3.1: Power OFF Sequence
- 2.3.4 Inspection of the Battery
  - FIGURE 2.3.4.1: Location of the Battery on the PCNC board
  - FIGURE 2.3.4.2: Connecting the Battery Connector
2.4 Manual Operation (1)
- 2.4.1 Manual Rapid Traverse (RAPID)
- 2.4.2 Jog Feed (JOG)
- 2.4.3 Step Feed (STEP)
- 2.4.4 Handle Feed (HANDLE)*
2.5 Manual Operation (2)
- 2.5.1 Simultaneous 2 or 3-axis Handle Feed *
  - FIGURE 2.5.1.1: Simultaneous 2 or 3-axis Pulse Handle Feed
- 2.5.2 Manual Reference Point Return
  - FIGURE 2.5.2.1: Manual Reference Point Return
- 2.5.3 Manual Reference Point Return to the Second Reference Point*
- 2.5.4 1-line MDI
2.6 Automatic Operation (1)
- 2.6.1 Preparation of Automatic Operation
  - FIGURE 2.6.1.1: Coordinate System for Machining
- 2.6.2 Memory Operation
- 2.6.3 MDI Operation
- 2.6.4 Feed Hold
- 2.6.5 Override
  - Table 2.6.5.1: Feedrate Override Steps
2.7 Automatic Operation (2)
- 2.7.1 Optional Stop
- 2.7.2 Optional Block Skip
- 2.7.3 Dry Run
  - Table 2.7.3.1: Rapid Traverse in Dry Run
- Rapid traverse rate
- Jog feedrate set with JOG FEEDRATE switch
2.8 Operation Intervention During Automatic Operation
- 2.8.1 Manual Operation Intervention during Automatic Operation
- 2.8.2 MDI Operation Intervention during Automatic Operation
- 2.8.3 Automatic Handle Mode Offset *
  - Table 2.8.3.1: Setting Valid/Invalid for AUTO MODE HANDLE OFFSET
- 2.8.4 Manual Absolute
  - FIGURE 2.8.4.1: Operation with MANUAL ABSOL.UTE Switch ON
  - 3
- HMI Process Operation
LIST OF FIGURES
LIST OF TABLES
- 3.1 USER INTERFACE OVERVIEW
- 3.2 RECURRING COMPONENTS
- 3.3 RUN MENU
- 3.4 PROGRAM MENU
- 3.5 TOOL MENU
- 3.6 SETUP MENU
  - 3.6.1 Workshift Screen
    - FIGURE 3.6.1.1. The Setup Workshift Screen
  - Finding the center of a part:
    - 3.6.2 Four (4) Positions Screen
      - FIGURE 3.6.2.1. The 4 Positions Screen
    - 3.6.3 One (1) Position Screen
      - FIGURE 3.6.3.1. The 1 Position Screen
- 3.7 UTILITIES MENU
- 3.8 ALARM MENU
  - 3.8.1 NC Alarm Screen
    - FIGURE 3.8.1.1. The NC Alarm Screen
  - Causing a macro alarm:
    - 3.8.2 PLC Alarm Screen
      - FIGURE 3.8.2.1. The PLC Alarm Screen
    - 3.8.3 Alarm History Screen
      - FIGURE 3.8.3.1. The Alarm History Screen
      - FIGURE 3.8.3.2. The Save Alarm History Dialog
- 3.9 HELP MENU
- 3.10 OFF LINE MODE
  - 3.10.1 The Offline Mode Interface
  - Maintenance
    - 4.1 MAINTENANCE DATA 4-2
- 4.1 MAINTENANCE DATA