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Rockwell Automation 7000L PowerFlex 7000 Medium Voltage AC Drive C Frame - Marine User Manual

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vi

Table of Contents

7000L-UM302B-EN-P – June 2013

7000 “C” Frame - Marine

Pressure Indicator ............................................................ 4-72

Pressure Switch ............................................................... 4-72

Thermostatic Valve ......................................................... 4-73

Thermostatic Valve Replacement ................................... 4-74

Repair Instructions – Element Testing ............................ 4-75

Element Replacing .......................................................... 4-75

Heat Exchanger ............................................................... 4-76

Temperature Gauge ......................................................... 4-77

Fluid Conductivity .......................................................... 4-77

Temperature Sensor ........................................................ 4-77

De-ionizing Cartridge and Mesh Filter ........................... 4-78

Replacing the Mesh Filters .............................................. 4-79

Reservoir Circuit ............................................................. 4-79

Fluid Top-up .................................................................... 4-80

Strainers ........................................................................... 4-81

Coolant ............................................................................ 4-82

Leakage Checks .............................................................. 4-84

System Drain ................................................................... 4-84

Low Voltage Control Section ................................................ 4-85

DC/DC Power Supply ............................................................ 4-86

Description ...................................................................... 4-86

Terminal/Connections Descriptions ................................ 4-87

Replacement Procedure for DC/DC Power Supply ........ 4-88

Printed Circuit Board Replacement ....................................... 4-89

IO Connectors on Control Boards ......................................... 4-90

Drive Processor Module ........................................................ 4-91

Drive Processor Module Replacement ............................ 4-92

Instructions to Replace the Drive Processor Module ..... 4-92

ACB Analog Control Board .................................................. 4-95

LEDs ............................................................................... 4-98

Interface Module (IFM) .................................................. 4-99

Analog Inputs and Outputs .............................................. 4-99

Current Loop Transmitter .................................................... 4-100

Isolated Process Receiver .............................................. 4-101

Non-Isolated Process Outputs ....................................... 4-102

Auxiliary +24V Power Supply ...................................... 4-102

ACB Analog Control Board Replacement .................... 4-103

Tachometer Feedback Board ............................................... 4-104

Encoder Options ............................................................ 4-104

Quadrature Encoder Operation ...................................... 4-108

Positional Encoder Operations ...................................... 4-109

Positional Encoder Guidelines ...................................... 4-110

External Input/Output Boards .............................................. 4-111

External Input/Output Board Replacement ................... 4-113

Optical Interface Boards (OIB) ............................................ 4-114

Optical Interface Board Replacement ........................... 4-115

Optical Interface Base Board (OIBB) .................................. 4-117

Optical Interface Base Board Test Points ..................... 4-118

Downloading Firmware ....................................................... 4-119

Chapter 4

Component Definition

and Maintenance

(cont.)