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Electrical system – Lull 944E-42 Service Manual User Manual

Page 601

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9.91

Model 644E-42/944E-42

Rev. 6/04

Electrical System

If

OK

If

OK

Not

OK

Replace failed

solenoid.

Reconnect harness. When

button is pressed, verify that

solenoid AX, is magnetized

by holding a metal object next

to the solenoid. Or, test

resistance in solenoid. Refer

to page 9.233

Repair/replace

single joystick

harness.

Not

OK

Unplug single joystick

harness at hyd joystick

connector and measure
battery voltage at pin A.

Auxiliary hydraulics

do not function.

Wire [AH1] (RED/WHT) is

open. Repair/replace open

cab harness.

Replace fuse.

Plug cab harness back into

single joystick harness, press

button and measure

battery voltage across

solenoid AX, connector wires

[TAA] (TAN) and

[SJG6] (BLK).

Check auxiliary hydraulic

(F10) 5 amp fuse.

Not

OK

Not

OK

Not OK

If OK

If OK

If OK

If OK

Problem is hydraulic.

Refer to Section 8,

“Hydraulic System,”

pages 8.130, 8.132,

8.138 or 8.140.

Check power at wire

[AH1C] (RED/WHT) at single

joystick relay.

Continued on 9.93

Before troubleshooting any
electrical circuit, ALWAYS begin
by checking the following:

1. All connections relating to

circuit are clean and tight.

2. All grounding straps are

intact and securely fastened,
refer to Section 9.1.12,
“General Overview (Vehicle
Ground Strap Locations).”

Not

OK

Verify wire [AHG6] (BLK)

ground connection at cab

ground stud.

Repair/secure ground

connection properly.

If OK

Repair/replace

single joystick

harness.

Not OK

If OK

On single joystick male

connector, verify continuity

across pins 1 and 3 with

button pressed.

Not

OK

At hyd joystick connector,

verify ground connection at

pin C, wire [AHG6] (BLK).

Repair/replace open cab

harness.

If OK

Replace single

joystick relay.

Press button on

single joystick and

verify battery

voltage at wire

[SCO] (YEL) on

single joystick relay.

Not OK

Early Production:

Replace joystick, jumper

harness and control module

with new late production

joystick assembly.
Late Production:

Replace joystick handle.

Single Joystick

Pilot Select Valve Solenoids

Function

Abbreviation

on Valve

Transfer Carriage

TR

Auxiliary Hydraulics

AX

Extend/Retract

EXT

Lift/Lower

HO

Attachment Tilt Down

CTB

Attachment Tilt Up

CTA

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