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48 or, Electrical system – Lull 944E-42 Service Manual User Manual

Page 558

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Electrical System

9.48

Model 644E-42/944E-42

Rev. 6/04

9.8.7

Main Electrical Schematic (644E-42, SN 20118 & Before, 0160002519 thru 0160003877,
944E-42, SN 20123 & Before, 0160002514 thru 0160003881)

Schematic is drawn with the ignition switch in the OFF position.

TR9
TR2
TR7
TR6
TR4
TR5
TR3
TR1

8
7
6
5
4
3
2
1

8
7
6
5
4
3
2
1

SHIFTER

TRANSMISSION

GEAR

GEAR

FORWARD

GEAR

B+

REVERSE
NEUTRAL

GEAR

F
N
R

4

1

2
3

A

B

C

AUX HYD

SOLENOIDS

VEHICLE

FEMALE

CONNECTOR

65

VP2 DIODE PACK

A

B

C

F

VP1 DIODE PACK

A

B

C

F

ACC

IGN

B+

OFF

ACC

IGN

ST

IGNITION

SWITCH

TRANSMISSION

FEMALE

CONNECTOR

A

B

C

D

E

F

POWER

FEMALE

CONNECTOR

CG2

NS2

ST4

CG1

IG2B

LP4

LP2

LP3

LIGHT

POWER

RELAY

(OPTION)

87A 87

30

86

85

PB4

RG1

TR8

TR9

TRANS.

CONTROL

RELAY

87A 87

30

86

85

PB6B

IGNITION

RELAY

87A 87

30

86

85

IG1

BA4

BA3

TR7A

NEUTRAL

START

RELAY

87A 87

30

86

85

NS2

NS1

CAB

POWER

RELAY

(OPTION)

87A 87

30

86

85

DG

BRAKE

RELAY

86

85

87A 87

30

S2C

S7

S10A

BOOM

SWITCH

RELAY

87A 87

30

86

85

BP3A

S1D

BU1

BACK-UP

ALARM

RELAY

87A 87

30

86

85

BU3

BU2A

RG2

RG6

RG9

RG3

RG4

RG5

RG7

RG8

TR8

S1

FJ3

5

FJ4

6

FJ5

7

FJ6

8

FJ7

9

FJ8

10

FJ9

FJ10

12

FJ11

15

FJ12

16

FJ13

17

FJ14

18

19

FJ15

20

FJ16

21

F1

40

OPEN CAB

VEHICLE MAIN

INSTRUMENT

PANEL

J1

PARK BRAKE

J5

FUEL GA

UGE

J15

ALARM B

UZZER

J7

BA

CK LIGHT

J2

AL

TERNA

TOR

J3

ENGINE OIL PRESSURE

J20

TRANSMISSION TEMPERA

TURE

J8

GR

OUND

J9

PO

WER

J6

HOURMETER/ TA

CHOMETER

J4

WA

TE

R

TEMPERA

TURE

GA

UGE

J19

HYDRA

ULIC OIL

TEMPERA

TURE

J18

AIR CLEANER

ST

ABIL-TRAK

LOCKED MODE

J17

HYDRA

ULIC

OIL FIL

TER

J16

J13

ACCUJMULA

TOR

BRAKE PRESSURE

ST

ABIL-TRAK

SLO

W PIV

O

T MODE

J12

TURN SIGNAL (OPTIONAL)

J10

ENGINE PRE-HEA

T

(OPTIONAL)

J11

HIGH BEAM (OPTIONAL)

J14

D13

PB3B

D6

D4

D3

D2

DG

D1

S10C

D7

D8 D10

S12B

D12 D9

D5

F2

15

IGNITION

CONTROL

BA1A

BA2

BA3

A

B

PB1

BA4

D1A

D1A

PH

CG2

CAB

GRND

STUD

C

A
B

POWER

MALE

CONNECTOR

BB1A

BA1A

BC1A

SENSOR

FEMALE

CONNECTOR

D5

D6

D13

D12
D10

D2

D9
D4

BP3A

S10B
S12A

BU3A

BP1

H2A

H1

S8

BPG

A5

A4

A3

A2

B5

B4

B3

B2

B1

TR5

TR6

TR1

TR4
TR3

TR2A

A

B

C

D

E

F

CP1

S3

PB3A

PB4

S5

S4

S2B

S6

10

PB2B

PB2A

PB5

STABILIZER

BRAKE SWITCH

S1A

50

F8

10

DASH PANEL

H

D1

F7

10

STABILITY

CIRCUIT

G

F

BU2

F6

10

BACK-UP

ALARM/HORN

F5

20

IGNITION

POWER

E

IG2

D

ST4

F4

20

FUEL

SOLENOID

TRANSMISSION

F3

15

C

I

F10

5

AUXILIARY

HYDRAULICS

J

AH1

L

F15 40

CLOSED CAB

MAIN (OPTION)

O

CP2

F16 10

FRONT WIPER

(OPTION)

P

F17 25

HEATER FAN

(OPTION)

Q

F18 7.5

SKYLIGHT WIPER

(OPTION)

R

F19 7.5

REAR WIPER

(OPTION)

S

F20 10

BEACON/STROBE

(OPTION)

T

F21 7.5

BRAKE LIGHTS

(OPTION)

U

F22 20

HEADLIGHTS

(OPTION)

V

F23 15

TURN SIGNALS

(OPTION)

W

F24 20 or 30

WORK/ROADLIGHTS

OR WORKLIGHTS

(OPTION)

X

F25 40

LIGHTS MAIN

(OPTION)

Y

LP5

F26 25

CONDENSER FAN

(OPTION)

Z

FJ21

28

FJ21

FJ20

26

FJ19

25

FJ18

23

24

FJ17

22

FJ2

4

FJ1

3

2

1

11 K

13 M

14 N

AA

27

AB

28

BB1A

CP3

LP6

BC1A

2

3

8

1

7

2

TRANSMISSION

DISCONNECT

SWITCH

S1B

S2A

S3

TCG

BUZZER

STABIL.

LOCK

RELAY

87A 87

30

86

85

S6

S9

S10

75

S12

S12A

S12B

CG3

BPG

PB2

LP1

LP1

CP1

PB6A

25

TR7

S5

55

S2

S2C

S2B

S1

S1D

S1B

BP1

BU1

45

40

H1

BU3A

BU3C

PB2

5

PB3B

PB3

S8

35

PB3

NS1

1

5

15

7

2

3

20

8

9

6

4

19

18

17

16

13

12

10

11

14

TR7A

OPTION

HARNESS

OPTION

HARNESS

OPTION

HARNESS

OPTION

HARNESS

OPTION

HARNESS

OPTION

HARNESS

OPTION

HARNESS

OPTION

HARNESS

OPTION

HARNESS

OPTION

HARNESS

OPTION

HARNESS

RG1

CP2

IG1

PBG

1

2

5

8

7
6

3

8

3

7

2

S10A

S10B

S10C

2

1

RG6

LP6

CP3

30

OPTION HARNESS

PB1

PB6

F12

OPEN

S7

IG2A

F9

OPEN

F11

OPEN

F13

OPEN

F14

3

ECM INDICATOR

LIGHT

F27

OPEN

F28

OPEN

15

PB6B

FUEL

LEVEL

SENDER

A

B

SG1

SG2

ACCUMULATOR

BRAKE

PRESSURE

SWITCH

A

B

85

A

B

A

B

AHG2

AHG1

105

AH2A

20

PARK

BRAKE

SOLENOID

AH2B

PB6A

PB5

D7

TCG

PBG

CG3A

CG3A

SG2

SG1

BU2A

LP5

B A

C

D

AH A

A

B

AH B

A

B

PH

CMP

C

D

E

F

G

H

J

A

K

B

CMP

BU3C

E

D

E

1

2

3

4

5

6

7

8

D

1

2

PARK

BRAKE

SWITCH

7

3

2

8

295

A

B

AHG4

AUX HYD

PRESSURE

RELEASE VALVE

SOLENOID

A

B

AHG5

AHG3

AH3A

AH3B

290

CG1

HORN

BUTTON

2

1

HG

AH3

AH3

AH4

AUX HYD

PRESSURE

RELEASE SWITCH

2

3

7

8 1

PBG1

A B

A B

PB A

PBG1

AH1

AH2

AUX HYD

JOYSTICK

A

B

C

AHG6

AHG6

SN 19041

& BEFORE

A

B

AH1
AH2

AUX HYD

JOYSTICK

A

B

A

S2A

MU52801

= See Pages 9.63, 9.110 or 9.112.

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