Lull 944E-42 Service Manual - Manual (Page 194)

Transmission: ZF 4WG-92/98 TSC & Transfer Case: ZF TB92-I4
6.18 Model 644E-42/944E-42 Rev. 6/04
6.9 TOWING A DISABLED VEHICLE
Towing a disabled vehicle should only be attempted as a
last resort, after exhausting all other options. Make every
effort to repair the vehicle, and move it under its own
power, before using the emergency towing procedures
outlined in the appropriate Owners/Operators Manual.
IMPORTANT: After the vehicle has been towed to a
secure location, reactivate the parking brake. Carefully
follow the procedures from start to finish. Consult your
local Lull distributor or the JLG service department, if
you are unsure about any part of the procedure, or for
specific instructions for your particular situation.
7. Oil leaking from transmission. 1. Oil leaking from vent
(high oil level).
2. Drain plug loose and/or o-rings
damaged or missing.
3. Hose fittings loose.
4. Oil leaking at valve bodies
(possible valve body gaskets
damaged or missing and/or
mounting capscrews not tight).
5. Housing capscrews loose.
6. Oil leaking at pump (possible
pump-to-housing o-rings
missing or damaged and/or
pump mounting capscrews not
tight).
7. Oil leaking at converter bell
(possible converter leak and/or
input shaft seal damage).
8. Oil leaking at output shaft
(output shaft seal damaged).
9. Housing damaged.
1. Remove drain plug and drain oil
as needed, until oil is at correct
level. (Refer to the appropriate
Owners/Operators Manual.)
Replace o-rings as needed, and
tighten plugs to 26 lb-ft (35 Nm).
2. Replace o-rings as needed, and
tighten plug to 26 lb-ft (35 Nm).
3. Tighten fittings.
4. Replace gaskets and/or tighten
capscrews to 7 lb-ft (9,5 Nm).
5. Tighten capscrews to 34 lb-ft
(46 Nm).
6. Replace o-rings and or tighten
capscrews to 69-78 lb-ft
(94-106 Nm).
7. Replace converter and/or input
shaft seal.
8. Replace output shaft seal.
9. Replace housing as needed.
6.8.1 Transmission Troubleshooting (Continued)
Problem Cause Remedy