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26 944e-42 engine start circuit & troubleshooting, Electrical system – Lull 944E-42 Service Manual User Manual

Page 586

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Electrical System

9.76

Model 644E-42/944E-42

Rev. 6/04

9.8.26

944E-42 Engine Start Circuit & Troubleshooting

Schematic is drawn with the ignition switch in the START position.

OPEN RELAY

POSITION

86

85 87A 87

30

BPD

BPM

BNW

BPS
BNP

BNH
BNF
BNE

BPC
BPB

ST4A

A

B

C

D

E

F

H

M

P

S

W

P1

ENGINE CONTROL

MODULE FEMALE

CONNECTOR

1

2

3

4

ENGINE GRID

HEATER RELAY 2

ENGINE GRID

HEATER RELAY 1

1

2

3

4

GH2A

GROUND BUSS BAR

12V BUSS BAR

A
B
C

BA1

ST2

ST1

ENGINE

BLOCK

AB1

AB2

AG1

AG2

AG1

ALTERNATOR

7

GHG

GHG3

GH1B

GH1

GHG1

GHG1

GH3

THS
THP

THG

GHG2

GH3

GH4

PH1A

GH4

GH2B

P11

DIODE PACK

F

E

B

A

GHG3

125

Amp

Fuse

125

Amp

Fuse

PH1A

P10

DIODE PACK

A

B

C

F

AG2

GHG

GH2A

GH1A

P2

ENGINE

CONTROL

MODULE

FEMALE

CONNECTOR

GH2

GH1

THS
THP

THG

GH2

BPS

BPL1
BPL2

BPS1

BPM

BPM1

A

B

C

D

E

F

10

10

10

BPD1

BPC

BPD

BPC1

BPB

BPB1

A

B

C

D

E

F

7.5

7.5

7.5

BN

BPL1

P6

ENGINE CONTROL

MODULE FUSES

P5

ENGINE CONTROL

MODULE FUSES

ENGINE CONTROL

MODULE POWER

MALE AND FEMALE

CONNECTOR

PH1

ENGINE

BLOCK

ENGINE GRID

HEATER

1

2

THROTTLE

ROTARY

POSITION

SENSOR

2
3

1

THS1
THP1
THG1

TR9

TR7

8

6

SHIFTER

ZF TRANSMISSION

8

6

B+

NEUTRAL

F
N
R

4

1

2
3

IGNITION

SWITCH

ACC

IGN

B+

OFF

ACC

IGN

ST

VP1 DIODE PACK

A

B

C

F

LIGHT

POWER

RELAY

(OPTION)

87A 87

30

86

85

PB4

RG1

TR8

TR9

TRANS.

CONTROL

RELAY

87A 87

30

86

85

PB6B

IGNITION

RELAY

87A 87

30

86

85

IG1

BA4

BA3

TR7A

NEUTRAL

START

RELAY

87A 87

30

86

85

NS2

NS1

CAB

POWER

RELAY

(OPTION)

87A 87

30

86

85

DG

BOOM

SWITCH

RELAY

87A 87

30

86

85

BACK-UP

ALARM

RELAY

87A 87

30

86

85

RG2

RG6

RG9

RG3

RG4

RG5

RG7

RG8

TR8

F1

40

OPEN CAB

VEHICLE MAIN

DG

F2

15

IGNITION

CONTROL

BA1A

BA3

B

BA4

C

A
B

BA1A

PB3A

10

PB2A

PARK BRAKE SWITCH

E

D

E

1

2

3

4

5

6

7

8

D

1

2

D

F4

20

FUEL

SOLENOID

TRANSMISSION

F3

15

C

4

3

2

1

STABIL.

LOCK

RELAY

87A 87

30

86

85

25

TR7

PB2

5

PB3

PB3

NS1

IG1

1

7
6

3

RG6

PB1

PB6

15

PB6B

CAB

GRND

STUD

CG3

85

PB6A

PB6A

POWER

MALE

AND FEMALE

CONNECTOR

TR7A

PB3A

A

FJ1

PB1

PB2B

2

5

8

PH

SENSOR

FEMALE AND MALE

CONNECTOR

PH

PH1

9

8

GH1A

ENGINE

START

RELAY

1

2

3

4

ST1

ST2

SRG

ST3

SRG

8

9

10

11

INSTRUMENT

PANEL

J8

GR

OUND

J9

PO

WER

TURN SIGNAL (OPTIONAL)

J10

ENGINE PRE-HEA

T

J11

K

K

A

B

C

A

B

C

A

B

C

D

E

F

ST4A

ST3

POWER

FEMALE

AND MALE

CONNECTOR

A

B

C

D

E

F

NS2

ST4

BPD1
BPM1

BPC1

BPS1

BPB1

BPL2

BN

BNE

BNP

BNF
BNH

BNW

P7

DIAGNOSTIC

PLUG

A

B

STARTER

GND (-)

+

19

20

25

26

29

30

31

35

36

37

41

BA

TTER

Y

2

+

-

BA

TTER

Y

1

+

-

B+

D+

GND (-)

W

FRAME

GROUND

MU5621

Brake Relay on early

production units.

See page 9.48.

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