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25 644e-42 engine start circuit & troubleshooting, Electrical system – Lull 944E-42 Service Manual User Manual

Page 580

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Electrical System

9.70

Model 644E-42/944E-42

Rev. 6/04

9.8.25

644E-42 Engine Start Circuit & Troubleshooting

Schematic is drawn with the ignition switch in the START position.

POWER

FEMALE

AND MALE

CONNECTOR

A

B

C

D

E

F

NS2

ST4

TR9

TR7

8

6

SHIFTER

ZF TRANSMISSION

8

6

B+

NEUTRAL

F
N
R

4

1

2
3

IGNITION

SWITCH

ACC

IGN

B+

OFF

ACC

IGN

ST

VP1 DIODE PACK

A

B

C

F

LIGHT

POWER

RELAY

(OPTION)

87A 87

30

86

85

PB4

RG1

TR8

TR9

TRANS.

CONTROL

RELAY

87A 87

30

86

85

PB6B

IGNITION

RELAY

87A 87

30

86

85

IG1

BA4

BA3

TR7A

NEUTRAL

START

RELAY

87A 87

30

86

85

NS2

NS1

CAB

POWER

RELAY

(OPTION)

87A 87

30

86

85

DG

BOOM

SWITCH

RELAY

87A 87

30

86

85

BACK-UP

ALARM

RELAY

87A 87

30

86

85

RG2

RG6

RG9

RG3

RG4

RG5

RG7

RG8

TR8

F1

40

OPEN CAB

VEHICLE MAIN

DG

F2

15

IGNITION

CONTROL

BA1A

BA3

B

BA4

C

A
B

BA1A

PB3A

10

PB2A

PARK BRAKE SWITCH

E

D

E

1

2

3

4

5

6

7

8

D

1

2

D

F4

20

FUEL

SOLENOID

TRANSMISSION

F3

15

C

4

3

2

1

STABIL.

LOCK

RELAY

87A 87

30

86

85

25

TR7

PB2

5

PB3

PB3

NS1

IG1

1

7
6

3

RG6

PB1

PB6

15

PB6B

CAB

GRND

STUD

CG3

85

PB6A

PB6A

12V BUSS BAR

A
B
C

BA1

A

B

C

D

E

F

ST2

POWER

MALE

AND FEMALE

CONNECTOR

TR7A

PB3A

ST3

ST4A

A

FJ1

PB1

PB2B

2

5

8

ENGINE

BLOCK

+

-

BATTERY

1

STARTER

GND (-)

+

To Engine Start Relay

To Fuel Shutoff

Connector or

Splice 325

To Engine

Start Relay

EG2

GROUND BUSS BAR

ENGINE

START

RELAY

1

2

3

4

1

2

3

4

FUEL

SHUTOFF

RELAY

FR3

FRG

ST1

SRG

ST3

FUEL

SHUTOFF

SOLENOID

BLK

WHT

RED

C

B

A

ST4A

FRG

FSG

FR2

95

ST2

FR2

FSG

C

B

A

To Starter

To Power

Male Connector

To

Power Male

Connector

FR1

ST1

12V BUSS BAR

GROUND BUSS BAR

ST4E

ENGINE

START

RELAY

1

2

3

4

ST1

ST2

SRG

ST4F

FSG

FSG

FS2

95

C

B

A

EG2

COLD

START

FEMALE

CONNECTOR

325

ST3A

ST3A

ST3

330

ST4A

To

Engine

Fuel

Shutoff

Valve

ST4F

To Starter

12V BUSS BAR

To

Power

Male

Connector

To

Power

Male

Connector

OPEN RELAY

POSITION

86

85 87A 87

30

8

9

10

11

INSTRUMENT

PANEL

J8

GR

OUND

J9

PO

WER

TURN SIGNAL (OPTIONAL)

J10

ENGINE PRE-HEA

T

J11

MU6710

Used Only

With Cold

Start

Option.

Refer to

page 9.57.

SN

0160003690 &

After

SN 20118 &

Before,

0160002519

thru

0160003689

Brake Relay on early

production units.

See page 9.48.

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