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Lull 944E-42 Service Manual User Manual

Page 188

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Transmission: ZF 4WG-92/98 TSC & Transfer Case: ZF TB92-I4

6.12

Model 644E-42/944E-42

Rev. 6/04

16. Assemble the front outlet hose (1) onto the front port

of the pump (2). Place a new oiled o-ring (3) into
position over the opening and secure the front outlet
hose (1) with two flange halves (4) and four
capscrews (5). Torque the capscrews to 33-37 lb-ft
(45-50 Nm).

17. Assemble the rear outlet hose (6) onto the rear port.

Place a new oiled o-ring (7) into position over the
opening and secure the rear outlet hose (6) with two
flange halves (8) and four capscrews (9). Torque the
capscrews to 33-37 lb-ft (45-50 Nm).

18. Prime the pump by filling the pump inlet opening with

fresh, filtered hydraulic oil from a clean container
before attaching the inlet tube (10).

19. Place a new oiled o-ring (11) into position over the

opening and secure the inlet tube (10) with two
flange halves (12) and four capscrews (13). Torque
the capscrews to 50-90 lb-ft (68-122 Nm).

20. Reconnect the wire harness connectors to the

solenoids (14) on the transmission. Snap the
connectors all the way onto the solenoids.

21. Install the transmission inlet hose (15) and the

transmission outlet hose (16) to the fittings on the
transmission. Torque all fittings as specified in
Section 2.3, “Torques.”

22. Transmission oil may be added through the dipstick

tube. Remove the dipstick and add approximately
15.9 qt (15 liters) of Universal Tractor Fluid. Check
the oil level by taking intermittent dipstick readings
as outlined in the appropriate Owners/Operators
Manual. DO NOT overfill. Reinstall the dipstick when
finished.

MU1890

1

2

3

4

5

6

7

8

9

10

11

12

13

MU3850

14

14

MU0940

Front

15

16

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