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Teledyne GFC-7000E - Trace CO2 Analyzer User Manual

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Model GFC7000E Instruction Manual GFC7000E

Documentation

04584 Rev A1

vi

11.2.2. Non-Repeatable Zero and Span ..................................................................................... 195

11.2.3. Inability to Span – No SPAN Key.................................................................................... 196

11.2.4. Inability to Zero – No ZERO Key .................................................................................... 196

11.3. Other Performance Problems ............................................................................................... 196

11.3.1. Temperature Problems ................................................................................................. 197

11.3.1.1. Box or Sample Temperature ................................................................................... 197

11.3.1.2. Bench Temperature............................................................................................... 197

11.3.1.3. GFC Wheel Temperature ........................................................................................ 198

11.3.1.4. IR Photo-Detector TEC Temperature ........................................................................ 198

11.3.2. Excessive Noise........................................................................................................... 198

11.4. Subsystem Checkout.......................................................................................................... 199

11.4.1. AC Mains Configuration ................................................................................................ 199

11.4.2. DC Power Supply......................................................................................................... 200

11.4.3. I

2

C Bus ...................................................................................................................... 200

11.4.4. Keyboard/Display Interface........................................................................................... 201

11.4.5. Relay Board................................................................................................................ 201

11.4.6. Sensor Assembly......................................................................................................... 202

11.4.6.1. Sync/Demodulator Assembly .................................................................................. 202

11.4.6.2. Opto Pickup Assembly ........................................................................................... 202

11.4.6.3. GFC Wheel Drive................................................................................................... 203

11.4.6.4. IR Source ............................................................................................................ 203

11.4.6.5. Pressure/Flow Sensor Assembly .............................................................................. 203

11.4.7. Motherboard............................................................................................................... 204

11.4.7.1. A/D Functions....................................................................................................... 204

11.4.7.2. Analog Outputs: Voltage ........................................................................................ 204

11.4.7.3. Analog Outputs: Current Loop................................................................................. 204

11.4.7.4. Status Outputs ..................................................................................................... 205

11.4.7.5. Control Inputs – Remote Zero, Span........................................................................ 205

11.4.8. CPU........................................................................................................................... 206

11.4.9. RS-232 Communications .............................................................................................. 206

11.4.9.1. General RS-232 Troubleshooting ............................................................................. 206

11.4.9.2. Troubleshooting Analyzer/Modem or Terminal Operation............................................. 207

11.5. Repair Procedures.............................................................................................................. 207

11.5.1. Repairing Sample Flow Control Assembly ........................................................................ 207

11.5.2. Removing/Replacing the GFC Wheel ............................................................................... 209

11.5.3. Disk-On-Chip Replacement Procedure............................................................................. 210

12. A PRIMER ON ELECTRO-STATIC DISCHARGE.......................................................................... 213

12.1. How Static Charges are Created........................................................................................... 213

12.2. How Electro-Static Charges Cause Damage ........................................................................... 214

12.3. Common Myths About ESD Damage ..................................................................................... 215

12.4. Basic Principles of Static Control .......................................................................................... 216

12.4.1. General Rules ............................................................................................................. 216

12.4.2. Basic anti-ESD Procedures for Analyzer Repair and Maintenance ........................................ 218

12.4.2.1. Working at the Instrument Rack.............................................................................. 218

12.4.2.2. Working at a Anti-ESD Work Bench.......................................................................... 218

12.4.2.3. Transferring Components from Rack To Bench and Back ............................................. 219

12.4.2.4. Opening Shipments from and Packing Components for Return to Teledyne Instruments

Customer Service. .............................................................................................................. 219