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Teledyne GFC-7000E - Trace CO2 Analyzer User Manual

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Model GFC7000E Instruction Manual GFC7000E

Documentation

04584 Rev A1

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10.3. Electronic Operation........................................................................................................... 161

10.3.1. Overview ................................................................................................................... 161

10.3.2. CPU........................................................................................................................... 163

10.3.3. Optical Bench & GFC Wheel........................................................................................... 163

10.3.3.1. Sample Gas and GFC Temperature Control ............................................................... 163

10.3.3.2. IR Source ............................................................................................................ 164

10.3.3.3. GFC Wheel ........................................................................................................... 164

10.3.3.4. IR Photo-Detector ................................................................................................. 165

10.3.4. Synchronous Demodulator (Sync/Demod) Assembly......................................................... 165

10.3.4.1. Overview ............................................................................................................. 165

10.3.4.2. Signal Synchronization and Demodulation ................................................................ 166

10.3.4.3. Phase Lock Warning .............................................................................................. 167

10.3.4.4. Sync/Demod Status LED’s ...................................................................................... 167

10.3.4.5. Photo-Detector Temperature Control........................................................................ 168

10.3.4.6. Dark Calibration Switch.......................................................................................... 168

10.3.4.7. Electric Test Switch ............................................................................................... 168

10.3.5. Relay Board................................................................................................................ 168

10.3.5.1. Status LED’s......................................................................................................... 169

10.3.5.2.

I

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C

Watch Dog Circuitry ........................................................................................ 170

10.3.6. Mother Board.............................................................................................................. 170

10.3.6.1. A to D Conversion ................................................................................................. 170

10.3.6.2. Sensor Inputs....................................................................................................... 171

10.3.6.3. Thermistor Interface.............................................................................................. 171

10.3.6.4. Analog Outputs..................................................................................................... 172

10.3.6.5. Internal Digital I/O................................................................................................ 172

10.3.6.6. External Digital I/O ............................................................................................... 173

10.3.7. I

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C Data Bus............................................................................................................... 173

10.3.8. Power Supply/ Circuit Breaker ....................................................................................... 173

10.4. Interface .......................................................................................................................... 174

10.4.1. Front Panel Interface ................................................................................................... 175

10.4.1.1. Analyzer Status LED’s............................................................................................ 175

10.4.1.2. Keyboard ............................................................................................................. 176

10.4.1.3. Display ................................................................................................................ 176

10.4.1.4. Keyboard/Display Interface Electronics..................................................................... 177

10.5. Software Operation ............................................................................................................ 178

10.5.1. Adaptive Filter ............................................................................................................ 179

10.5.2. Calibration - Slope and Offset........................................................................................ 179

10.5.3. Measurement Algorithm ............................................................................................... 180

10.5.4. Temperature and Pressure Compensation ....................................................................... 180

10.5.5. Internal Data Acquisition System (iDAS) ......................................................................... 180

11. TROUBLESHOOTING & REPAIR PROCEDURES ........................................................................ 183

11.1. General Troubleshooting Hints ............................................................................................. 183

11.1.1. Interpreting WARNING Messages ................................................................................... 184

11.1.2. Fault Diagnosis with TEST Functions............................................................................... 186

11.1.3. Using the Diagnostic Signal I/O Function......................................................................... 188

11.1.4. Internal Electronic Status LED’s ..................................................................................... 189

11.1.4.1. CPU Status Indicator ............................................................................................. 189

11.1.4.2. Sync Demodulator Status LED’s .............................................................................. 190

11.1.4.3. Relay Board Status LED’s ....................................................................................... 191

11.1.5. Gas Flow Problems ...................................................................................................... 192

11.1.6. Typical Sample Gas Flow Problems................................................................................. 193

11.1.6.1. Flow is Zero ......................................................................................................... 193

11.1.6.2. Low Flow ............................................................................................................. 193

11.1.6.3. High Flow ............................................................................................................ 194

11.1.6.4. Displayed Flow = “XXXX” ....................................................................................... 194

11.1.6.5. Actual Flow Does Not Match Displayed Flow .............................................................. 194

11.1.6.6. Sample Pump ....................................................................................................... 194

11.1.7. Poor or Stopped Flow of Purge Gas ................................................................................ 194

11.2. Calibration Problems .......................................................................................................... 195

11.2.1. Miss-Calibrated ........................................................................................................... 195