Dr. Livingstone, I Presume WELDWISE 2400 - Manual (Page 126)

PROBLEM POSSIBLE CAUSE OR
SYMPTOM
POSSIBLE FIX
Inspect sensor cable for physical damage. A cable that is
deformed, severed, partially severed, shredded, abraded and/or
has bare wires showing may be suspect. Disconnect sensor
cable from the weld monitor and replace. Try to reposition new
cable to avoid recurring damage. Spiral wrap or guards will also
help to protect cable. Refer to Section 6, Possible Sensor Cable
Failure.
Inspect electrical connections for damage, poor connections
and/or corrosion. Replace connectors and/or cable.
Using the cable pinout documentation for your system, check
the continuity of all connections relating to this sensor. Repair
or replace cable as necessary.
Sensor cable failure.
Disconnect the sensor cable from the weld monitor & sensor
and then using Livingston sensor cable documentation, check
continuity of all connections within the cable. Repair or replace
cable as necessary.
EVERY WELD IS
REJECTED: The Weld
Summary screen indicates
that Current, Voltage,
Energy, Resistance or
Conduction Angle
Parameters are out of
tolerance
.
CONT'D
Toroid failure. Inspect the toroid for physical damage or abrasion. Inspect for
loose buckle. Replace and/or relocate toroid if necessary.
10-10
04
55
-IN
S-
40
0 Re
v. C